Recycling Mavericks Logo Design

How To Write a Plastic Recycling Business Plan + Template

Creating a business plan is essential for any business, but it can be especially helpful for plastic recycling businesses who want to improve their strategy and/or raise funding.

A well-crafted business plan not only outlines the vision for your company, but also documents a step-by-step roadmap of how you are going to accomplish it. In order to create an effective business plan, you must first understand the components that are essential to its success.

This article provides an overview of the key elements that every plastic recycling business owner should include in their business plan.

Download the Ultimate Business Plan Template

What is a Plastic Recycling Business Plan?

A plastic recycling business plan is a formal written document that describes your company’s business strategy and its feasibility. It documents the reasons you will be successful, your areas of competitive advantage, and it includes information about your team members. Your business plan is a key document that will convince investors and lenders (if needed) that you are positioned to become a successful venture.

Why Write a Plastic Recycling Business Plan?

A plastic recycling business plan is required for banks and investors. The document is a clear and concise guide of your business idea and the steps you will take to make it profitable.

Entrepreneurs can also use this as a roadmap when starting their new company or venture, especially if they are inexperienced in starting a business.

Writing an Effective Plastic Recycling Business Plan

The following are the key components of a successful plastic recycling business plan:

Executive Summary

The executive summary of a plastic recycling business plan is a one to two page overview of your entire business plan. It should summarize the main points, which will be presented in full in the rest of your business plan.

  • Start with a one-line description of your plastic recycling company.
  • Provide a short summary of the key points in each section of your business plan, which includes information about your company’s management team, industry analysis, competitive analysis, and financial forecast among others.

Company Description

This section should include a brief history of your company. Include a short description of how your company started, and provide a timeline of milestones your company has achieved.

If you are just starting your plastic recycling business, you may not have a long company history. Instead, you can include information about your professional experience in this industry and how and why you conceived your new venture. If you have worked for a similar company before or have been involved in an entrepreneurial venture before starting your plastic recycling firm, mention this.

You will also include information about your chosen plastic recycling business model and how, if applicable, it is different from other companies in your industry.

Industry Analysis

The industry or market analysis is an important component of a plastic recycling business plan. Conduct thorough market research to determine industry trends and document the size of your market. 

Questions to answer include:

  • What part of the plastic recycling industry are you targeting?
  • How big is the market?
  • What trends are happening in the industry right now (and if applicable, how do these trends support the success of your company)?

You should also include sources for the information you provide, such as published research reports and expert opinions.

Customer Analysis

This section should include a list of your target audience(s) with demographic and psychographic profiles (e.g., age, gender, income level, profession, job titles, interests). You will need to provide a profile of each customer segment separately, including their needs and wants.

For example, a plastic recycling business’ customers may include:

  • Manufacturers who use recycled plastic in their products
  • Businesses that recycle plastic
  • Individuals who recycle plastic

You can include information about how your customers make the decision to buy from you as well as what keeps them buying from you.

Develop a strategy for targeting those customers who are most likely to buy from you, as well as those that might be influenced to buy your products or plastic recycling services with the right marketing.

Competitive Analysis

The competitive analysis helps you determine how your product or service will be different from competitors, and what your unique selling proposition (USP) might be that will set you apart in this industry.

For each competitor, list their strengths and weaknesses. Next, determine your areas of competitive differentiation and/or advantage; that is, in what ways are you different from and ideally better than your competitors.

Below are sample competitive advantages your plastic recycling business may have:

  • Specialized industry experience
  • Proven business model
  • Strong management team
  • State-of-the art technology
  • Well-funded
  • Innovative product or service
  • Strong marketing and sales capabilities
  • Experienced staff
  • Proprietary processes

Marketing Plan

This part of the business plan is where you determine and document your marketing plan. . Your plan should be clearly laid out, including the following 4 Ps.

  • Product/Service : Detail your product/service offerings here. Document their features and benefits.
  • Price : Document your pricing strategy here. In addition to stating the prices for your products/services, mention how your pricing compares to your competition.
  • Place : Where will your customers find you? What channels of distribution (e.g., partnerships) will you use to reach them if applicable?
  • Promotion : How will you reach your target customers? For example, you may use social media, write blog posts, create an email marketing campaign, use pay-per-click advertising, or launch a direct mail campaign. Or you may promote your plastic recycling business via PR or by exhibiting at trade shows.

Operations Plan

This part of your plastic recycling business plan should include the following information:

  • How will you deliver your product/service to customers? For example, will you do it in person or over the phone only?
  • What infrastructure, equipment, and resources are needed to operate successfully? How can you meet those requirements within budget constraints?

The operations plan is where you also need to include your company’s business policies. You will want to establish policies related to everything from customer service to pricing, to the overall brand image you are trying to present.

Finally, and most importantly, in your Operations Plan, you will lay out the milestones your company hopes to achieve within the next five years. Create a chart that shows the key milestone(s) you hope to achieve each quarter for the next four quarters, and then each year for the following four years. Examples of milestones for a plastic recycling business include reaching $X in sales. Other examples include opening a certain number of new locations or expanding your service offerings.

Management Team

List your team members here including their names and titles, as well as their expertise and experience relevant to your specific plastic recycling industry. Include brief biography sketches for each team member.

Particularly if you are seeking funding, the goal of this section is to convince investors and lenders that your team has the expertise and experience to execute on your plan. If you are missing key team members, document the roles and responsibilities you plan to hire for in the future.

Financial Plan

Here you will include a summary of your complete and detailed financial plan (your full financial projections go in the Appendix). 

This includes the following three financial statements:

Income Statement

Your income statement should include:

  • Revenue : how much revenue you generate.
  • Cost of Goods Sold : These are your direct costs associated with generating revenue. This includes labor costs, as well as the cost of any equipment and supplies used to deliver the product/service offering.
  • Net Income (or loss) : Once expenses and revenue are totaled and deducted from each other, this is the net income or loss.

Sample Income Statement for a Startup Plastic Recycling Business

Balance sheet.

Include a balance sheet that shows your assets, liabilities, and equity. Your balance sheet should include:

  • Assets : All of the things you own (including cash).
  • Liabilities : This is what you owe against your company’s assets, such as accounts payable or loans.
  • Equity : The worth of your business after all liabilities and assets are totaled and deducted from each other.

Sample Balance Sheet for a Startup Plastic Recycling Business

Cash flow statement.

Include a cash flow statement showing how much cash comes in, how much cash goes out and a net cash flow for each year. The cash flow statement should include:

  • Cash Flow From Operations
  • Cash Flow From Investments
  • Cash Flow From Financing

Below is a sample of a projected cash flow statement for a startup plastic recycling business.

Sample Cash Flow Statement for a Startup Plastic Recycling Business

You will also want to include an appendix section which will include:

  • Your complete financial projections
  • A complete list of your company’s business policies and procedures related to the rest of the business plan (marketing, operations, etc.)
  • Any other documentation which supports what you included in the body of your business plan.

Writing a good business plan gives you the advantage of being fully prepared to launch and/or grow your plastic recycling company. It not only outlines your business vision but also provides a step-by-step process of how you are going to accomplish it.

A well-crafted business plan is an essential tool for any plastic recycling company. Now that you understand the importance of a business plan for your plastic recycling company, as well as the key components to include, you are ready to get started.  

Finish Your Business Plan in 1 Day!

Wish there was a faster, easier way to finish your business plan?

With our Ultimate Business Plan Template you can finish your plan in just 8 hours or less!

  • Credit Cards
  • Investments
  • Terms and Conditions
  • Privacy Policy

Plastic Waste Recycling Plant – Business Plan, Profit & Cost

Sushma Singh

  • November 14, 2023
  • 20 min read

Plastic Waste Recycling Plant – Business Plan, Profit & Cost

In today’s world, the environmental challenges posed by plastic waste have become increasingly pressing. Recycling is a vital and lucrative industry dedicated to addressing the grave issue of plastic pollution. Recycling plants aim to solve the crisis by converting plastic waste into valuable resources, contributing to a more sustainable future. In this article, we have presented a comprehensive overview of establishing a plastic waste recycling plant, including the outline of a detailed business plan, assessment of potential profits, and analysis of the associated costs. This will provide valuable insights to individuals and organizations who are in dual mind over entering this industry.

Impact of Plastic and its Products

  • Plastic waste is toxic and creates immense damage to the land where it is decomposed.
  • Plastic waste is entirely non-biodegradable. This implies it cannot be destroyed or mix with the soil. In any case, to get rid of it, it has to be burnt, releasing toxic gases such as carbon monoxide that harms the environment and human health.
  • Soil gets damaged when plastic is buried inside it as it stops the aeration and passing of other minerals that are imperative for soil growth.
  • Water bodies and aquatic life is adversely affected due to the plastic waste being disposed of in the water. It hinders the sunlight and oxygen into the water, which disturbs aquatic life immensely.
  • Plastic is made by certain chemicals; those chemicals are toxic to the environment.
  • With the increase in plastic waste, it has occupied a considerable land share, which could be used for better purposes.

Plastic Waste Recycling Plant – Business Plan, Profit & Cost

Plastic Waste Recycling Plant – Business Plan, Profit & Cost

Plastic is a group of materials, either synthetic or semi-synthetic materials or naturally occurring, non-biodegradable substances. Plastic is shaped when it is soft and hardened to retain the given shape. These substances are hazardous to air, water, and soil.

Environmental protection is not only about raising awareness among people but also taking action to preserve the environment and prevent harmful impacts on nature. One of the primary concerns contributing to environmental problems is excessive plastic usage. Despite governmental bans on plastic, people often don’t hesitate to use plastic-based products. Instead of debating how to use plastic without causing harm, it is crucial to deeply understand what plastic is and take measures to reduce its usage.

According to studies and research conducted by the Council of Scientific and Industrial Research of National Chemical Laboratory, the future of the plastic recycling business in India looks promising. In certain aspects of the plastic recycling industry, India is surpassing countries like European nations, the US, and Japan.

Accredited reports indicate that India produces approximately 900,000 tons of polyethylene terephthalate, a type of plastic, annually. The profit margin in this business is significantly high. The increasing profitability resulting from large-scale recycling operations has attracted a considerable number of business entrepreneurs to venture into this field.

If you’re considering pursuing this business as a career option, it’s important to have a good understanding of its operations, functions, and the required capital. Don’t assume that it’s only accessible to wealthy individuals given the wide range of opportunities it presents. You don’t have to necessarily jump into the realm of large-scale plastic recycling plants; instead, you can begin with a small-scale plastic recycling plant to initiate your business.

Before jumping into the plastic waste recycling business, you need to chalk out a well-thought plan and understand the vital factors you need to consider before entering the industry. A proper business plan helps in getting loan approved and invite other investors .

Here is the plastic waste recycling plant business plan that would ensure that you remain on track and focused:

1. Market Research

Before venturing into the plastic recycling business, it’s crucial to create a well-planned strategy. As you are new to this business doing proper research would be of great help. You can divide the analysis into two parts, i.e., primary and secondary.

  • Primary research would include visiting the recycling plants and preparing questionnaires based on it and the meet consultants.
  • Secondary research would comprise of reading articles, reports and analyze the data. Based on the study, prepare the pros and cons. This research would educate you about types of plastic, their demand, and selling price.

Consider the type of plastic you will recycle and understand the recycling process. Determine the scale of your operation and calculate the required investment for a plastic recycling plant in India. Procure necessary machinery and raw materials. Focus on collecting plastic and identify your target market for recycled products. Calculate profit margins and ensure your investment generates long-term returns. Lastly, prepare a feasibility report to assess the practical and economic viability of the business, providing insights into investments and returns.

2. Location

The first requirement for setting up a plastic recycling operation is a suitable space. This space should be large enough to accommodate all the necessary machinery, equipment, utility items, and storage for collected waste and packaged recycled products. It should also include a small office area for coordination. Adequate access to electricity and water supply is crucial, considering potential electricity cuts.

When selecting a location, it is beneficial to choose an area on the outskirts of the city, as it can provide more space at a lower cost and easier access to potential customers in the industrial sector. The total space needed should be calculated based on the machinery, equipment, waste, storage, packaging, and office requirements.

3. Legal Permit

woman stamping a document

Before commencing your recycling business, it is crucial to obtain the necessary licenses and permits from regulatory bodies, local governments, and environmental agencies. Failure to comply with regulations can lead to legal action due to the pollution associated with recycling activities. Register your business with the ROC and acquire a trade license from municipal authorities, pollution control boards, and fire authorities. By obtaining these permissions, you may be eligible for tax benefits for three years and secure a collateral-free loan of up to 2 crores from a bank.

Operating without proper legal permits is not permissible. Ensure that your plastic recycling business in India is registered with the ROC, holds a trade license from municipal authorities, and has certifications from the pollution control board and fire authorities, demonstrating adherence to safety protocols.

Here are the necessary licenses and permits for initiating a plastic recycling enterprise:

  • Registration with MSME (Micro, Small, and Medium Enterprises) department.
  • Obtaining a GST (Goods and Services Tax) certificate.
  • Registration with Udyog Aadhar, a unique identification number for small businesses.
  • Acquiring a No Objection Certificate (NOC) from the state pollution control board.
  • Developing a business layout plan.
  • Presenting valid lease or land documents.

4. Machinery

To begin, gather information on the specific machinery needed and conduct market research to identify reputable dealers who offer high-quality machinery at competitive prices along with additional service benefits. Prioritize sealing the deal with the dealer that offers the best prices and reliable technical support during emergencies. The scale of your operation will influence the machinery requirements and corresponding price fluctuations.

Focus on assessing the necessary machinery based on factors such as business size, budget, plastic type to be recycled, and desired end product. Opt for user-friendly, energy-efficient, and highly efficient machinery. Lastly, identify the supplier who offers superior quality, reasonable prices, and favorable service benefits for future support.

5. Raw Material

To start a low-cost plastic waste recycling business, it is crucial to identify the sources for raw materials and scrap as well as the points of sale after recycling. Many individuals in this industry reach out to rag pickers and local municipalities for assistance in obtaining raw materials. It is essential to document all acquired information in an Excel spreadsheet to determine the optimal sources for raw materials.

To ensure a consistent supply of plastic waste, it is necessary to establish contact with multiple plastic waste suppliers. Once the plastic waste is collected, the next step involves sorting the materials, specifically focusing on polyethylene terephthalate (PET) plastics.

Also Read: Cell Phone Accessories Business Plan – How To Start?

6. Technicians and Labors

Factory Auditor

To successfully carry out the recycling process, you will need both technical expertise and a workforce. Start by hiring a knowledgeable technician who is familiar with the machinery and the process of recycling plastic. You can initially hire the technician for a specific period and learn from their expertise to eventually handle the process on your own, which can help save costs.

Additionally, consider seeking guidance from experts or enrolling in a short course to enhance your understanding of recycling. It’s also essential to engage laborers who can assist you in completing the various tasks required for the recycling process. The number of laborers needed will depend on the scale of your recycling plant, whether it is small, medium, or large.

Furthermore, consider hiring professionals such as accountants, advisors, managers, and engineers to support your project. As a newcomer to the industry, having an advisor who can guide you through the recycling process efficiently is highly recommended. Aim to build a team that is versatile and capable of handling multiple responsibilities to ensure smooth operations.

The personnel needed to establish this plastic recycling venture include:

  • Technicians
  • Skilled laborers
  • Unskilled laborers

Additionally, it is crucial to provide comprehensive training to these employees in the following areas:

  • Operation of machinery
  • Handling of equipment
  • Safety measures and precautions

7. Capital Investment

After conducting a thorough study for your business plan, you would have gained a good understanding of the financial requirements for starting your business. The amount of money needed will depend on factors such as the location you choose, the size of your business, the type of recycling plant, the scale of production, and whether the equipment is leased or self-owned.

Given the significant investment involved in setting up a plastic recycling plant, it is common to consider financing options such as taking a loan. The cost of establishing a factory can range from Rs 5 to Rs 10 lakhs , with an additional payment of at least Rs 3.5 lakhs and up to Rs 35 lakhs in the process of recycling.

Considering these factors, it is crucial to carefully evaluate the costs and develop a comprehensive financial plan to ensure the successful launch and operation of your plastic recycling business.

8. Marketing and Advertisement

Creating a marketing plan is crucial for any business, including a plastic recycling plant, as it helps establish brand awareness and capture market share. Leveraging social media platforms can effectively promote the business while keeping costs low. It is also beneficial to engage with NGOs and volunteers to showcase the company’s commitment to social participation.

Allocating a specific budget for each marketing strategy allows for proper planning of other aspects of the business. Utilizing social media for promotion is highly recommended due to its cost-effectiveness and wide reach. Thus, incorporating these strategies into the marketing plan can help drive success for the plastic recycling plant.

Utilizing social media platforms to create engaging pages, organize contests, and generate interest, and publishing informative articles, blogs, and explanations that validate our recycling methods and practices – these are some of the advertisement strategies that will help you promote your business.

9.Targeted customers

The demand for recycled plastic exists because it is cheaper than regular plastic. The market for recycled plastic depends on its grade, determining the potential customers. High-quality recycled plastic, obtained from a single recycling process, is used in the manufacturing of premium plastic products. Plastic that has been recycled multiple times is suitable for making plastic bottles.

The road department is a customer for low-quality recycled plastic, which they use in road construction alongside bitumen. Numerous examples show that roads have been successfully constructed using recycled plastic. To attract potential customers, you can provide product samples to other businesses involved in plastic manufacturing. If you offer good-quality recycled plastic at a reasonable price, customers will be interested in purchasing your product.

Some other consumer groups for this business are:

  • Retail and supermarkets stores.
  • Water bottle manufactures.
  • Beverage industry.
  • Construction industry.
  • Packaging industry.
  • Pipe manufacturers.

Also Read: 30 Best Business Ideas with 5 Lakhs Investment

Process Involved in Plastic Waste Recycling Plant

Plastic Waste Recycling Plant – Business Plan, Profit & Cost

  • To start the recycling process, the first step is to gather and separate the plastic waste based on its type, polymer composition, strength, and quality.
  • It is crucial to thoroughly wash the segregated plastic to remove any dirt, adhesives, tapes, or other materials that may be attached to it. This cleaning process often involves the use of specific chemicals mixed with water to effectively eliminate these substances from the plastic.
  • After washing, the plastic is shredded into smaller pieces or pellets . Shredding is essential as it facilitates easier recycling of the plastic. Breaking it down into smaller components makes it more manageable for the recycling process.
  • Once the plastic has been shredded, the remaining plastic fragments are classified using machines that identify their type and quality. This step is important because the quality of the plastic pellets obtained after recycling will determine the quality of the final plastic products . Manufacturers need this information to ensure they create products of the desired quality.
  • The shredded plastic is then sent for extrusion , where the pellets are melted and molded into new plastic forms.
  • The melted plastic material is subjected to heat compression in a recycling unit . The heated and molten plastic is thoroughly mixed and shaped into the desired product. Afterward, the molten plastic is cooled down, resulting in the formation of a new plastic product.
  • Monomer is a process that involves reversing the polymerization reaction to create an entirely new polymer. This method helps to maintain the quality of the plastic to a significant extent. Once the new plastic production is complete, it undergoes finishing processes and is sold as raw material.

What Equipments are Required to Recycle the Plastic?

The machinery required for plastic waste recycling can vary depending on factors such as the desired quantity, quality, and end product specifications. However, here is a list of essential equipment commonly used in plastic recycling plants:

  • Dust Cleaner: Dust cleaner refers to a product or tool designed to remove dust from surfaces. The cost ranges from 200,000 to 250,000 rupees.
  • Melting machine: Used to melt plastic waste for further processing. This will cost around 1100000 rupees .
  • Rope processing machine: Specifically designed to handle plastic ropes and similar materials. The cost is around 330000 rupees.
  • Plastic Scrap Shredder/Grinder: It is a machine used to break down plastic waste into smaller pieces or particles, designed to reduce the size of plastic materials. The cost depends on the capacity and is approximately 250,000 rupees.
  • Washing Machine: It is priced at around 150,000 rupees. It removes dirt, contaminants, and residues from plastic waste.
  • Conveyor Machine/belt: This machine transports plastic waste and processed materials between different stages of the recycling process. The cost is approximately 150,000 rupees.
  • Agglomerator Machine: An agglomerator machine is a type of equipment used in various industries for the process of agglomeration, referring to the formation of larger particles or aggregates by combining smaller particles or materials together. It is priced at approximately 350,000 rupees.
  • Plastic Recycling Machine: The cost ranges from 1,000,000 to 1,300,000 rupees and includes components like a water tank, cutter machine, machine panel, etc. This is the central unit where plastic waste is processed and transformed into reusable materials.
  • Sorting machine: Automatically separates different types of plastic based on their properties and characteristics. This costs around 800000 – 3500000 rupees.
  • Compressor: Compresses plastic waste into compact forms for easier storage and transportation. The approximate cost is 190000 rupees.
  • Extruder machine: Converts melted plastic into a usable form for manufacturing new products. This costs around 1350000-1500000 rupees.

It’s important to note that the specific equipment and machinery required may vary depending on the scale and specific goals of a given plastic recycling operation.

Plastic Waste Recycling Plant Cost in India

The cost of setting up a plastic recycling plant in India depends on various factors, including:

  • Type of plant and machinery chosen.
  • Whether equipment is purchased or leased.
  • Quality of equipment.
  • Profit margins.
  • Resources used.
  • Scale of production.

To calculate the precise cost, one must consider all the required machinery and equipment. Saving money on land costs can be achieved by purchasing land on the outskirts rather than in the city center. Funding options include using personal savings or obtaining a loan from a bank or financial institution.

The initial investment for setting up the plant can range from Rs 5 to 10 lakhs , with an additional expenditure of at least Rs 3.5 lakhs to Rs 35 lakhs for machinery . It is important to prioritize good quality machinery to ensure efficient production and high-quality end products. Ongoing expenses vary based on the scale of the business and may range from Rs 1 to 2 lakhs per month , excluding unexpected costs and faults. Labor and technician costs should also be considered, along with the purchase of plastic raw materials, which can amount to Rs 25,000 to 50,000 per month .

Other costs to include are transportation, marketing, grading, manufacturing, and packaging. Overall, the total investment required for starting a plastic recycling plant in India is around Rs 10 to 50 lakhs , depending on the size of the plant. It is recommended to explore options for business loans and subsidies through MSME’s PMEGP scheme and approach banks for financing. Monthly ongoing expenses consist of purchasing plastic scrap, labor salaries, utility bills, plant rent, and transportation costs.

Also Read: 25 Profitable Small Scale Manufacturing Business Ideas in India

Return on Investment and Profits

person counting money

Starting a plastic recycling plant requires a significant initial investment, making it challenging to generate substantial profits in the early stages. However, one can finance the investment by obtaining a loan. The profitability increases as the investment costs are reduced. Another approach to boosting profits is venturing into the manufacturing of new products using recycled plastic. This includes a wide range of items like polythene bags, plastic bottles, boxes, containers, plates, spoons, forks, and more.

The market for finished recycled products is vast, and these items are priced competitively compared to fresh plastic alternatives. Due to their affordability, they enjoy higher demand from customers, resulting in increased sales. Moreover, recycled plastic products are known for their durability, which further attracts buyers. Although the initial returns may not be significant due to the high investment, minimizing costs can lead to improved profit margins.

To further enhance profits, selling recycled plastic to distributors, contractors, or manufacturers can be a lucrative strategy. These entities are willing to pay a good amount for recycled plastic, thereby increasing the overall net profit. By adopting these approaches, a plastic recycling plant can optimize its return on investment (ROI) and establish a sustainable business model. A profit margin of 20%-60% can be expected. You can earn profits up to Rs 60K per month for each ton of recycled plastic.

Plastic Waste Business Plan Summary

Putting all the data together, setting up the plastic waste recycling plant is a sure-shot business idea to start right now. If you have the investment power and want to earn a good return on investment, do not think much! Remember, this industry has a massive market.

Today, even the roads are getting constructed with plastic waste; you can contact the road contractors and supply them with the plastic waste in a decent amount of money, which they will happily purchase.

Some Additional Facts

There are several compelling reasons to consider seizing this business opportunity in plastic recycling.

  • Firstly, the abundance of raw materials combined with minimal investment presents a significant potential for substantial sales.
  • Secondly, as consumers increasingly prioritize sustainability , there is a growing demand for recycled plastic as a substitute for traditional plastic products. This shift in consumer behavior creates a larger market for recycled plastics.
  • Thirdly, the space required to establish a plastic recycling plant is relatively small, ranging from 200 to 500 square feet , making it a feasible venture even in limited areas.
  • Lastly, many prominent companies are actively pursuing environmentally friendly practices, and by engaging in plastic recycling, your business can contribute to their sustainability goals . This generates a high demand both domestically and internationally, presenting opportunities for business expansion.

Recommended: 30 Best Business Ideas with 5 Lakhs Investment

To summarize, the vast availability of raw materials, low investment requirements, increasing consumer preference for recycled plastics, modest space requirements, and the potential to cater to the sustainability needs of major corporations all make this business opportunity in plastic recycling highly promising.

Also, the products made from recycled plastic have a vast market. It is solely because these products are enriched with robust quality and are highly durable.

There is no risk involved as the business is feasible and sustainable and has a comprehensive scope in the long run. It can turn out to be an astonishing money-making model if you will invest your time and money.

In conclusion, establishing a plastic waste recycling plant presents a viable and profitable business opportunity. The demand for plastic recycling is growing, and with a well-designed business plan, this venture holds significant potential for success. By effectively managing the cost of machinery, labor, and raw materials, while implementing efficient recycling processes, entrepreneurs can contribute to environmental sustainability while earning high profits.

Sushma Singh

Sushma Singh

Sushma is an expert in online money-making strategies with extensive experience in business. She has spent a lot of time researching and writing about the ever-changing world of money-making games and websites, making her an expert at finding ways to make money online. Her work, largely based on research and useful information, helps both new and experienced gamers and business owners.

Share this post on social

1 thought on “plastic waste recycling plant – business plan, profit & cost”.

' src=

There is a company named RECYCLEAN who provides consultation in setting up such plants. These guys doesn’t leave any stone unturned.

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Save my name, email, and website in this browser for the next time I comment.

Related Posts

100 Most Influential Companies

Time’s 100 Most Influential Companies

How to start a business with no money

How to Start a Business with No Money

What companies are in the health care field

What Companies are in the Health Care Field

Plastic Recycling Business Plan Template & Guidebook

Plastic recycling is a booming industry globally as sustainability is becoming more and more important. Having an effective business model is essential to be able to make profit while helping the environment at the same time. If you're just starting out in plastic recycling this sample business plan template will help you understand how to write a business plan for your plastic recycling business with tips from experts on how to improve your business plan in the future.

Nick

Get worry-free services and support to launch your business starting at $0 plus state fees.

  • How to Start a Profitable Plastic Recycling Business [11 Steps]
  • 10+ Best & Profitable Plastic Recycling Business Ideas [2023]
  • 25 Catchy Plastic Recycling Business Names:
  • List of the Best Marketing Ideas For Your Plastic Recycling Business:

How to Write a Plastic Recycling Business Plan in 7 Steps:

1. describe the purpose of your plastic recycling business..

The first step to writing your business plan is to describe the purpose of your plastic recycling business. This includes describing why you are starting this type of business, and what problems it will solve for customers. This is a quick way to get your mind thinking about the customers’ problems. It also helps you identify what makes your business different from others in its industry.

It also helps to include a vision statement so that readers can understand what type of company you want to build.

Here is an example of a purpose mission statement for a plastic recycling business:

Our purpose at Plastic Recycling Co. is to provide a sustainable solution for plastic waste, by collecting, recycling, and repurposing plastic materials. Our mission is to become the leading provider of plastic recycling services in the region, offering a range of services to suit every need. We are committed to using only the latest and most effective recycling technology, and to providing exceptional customer service, with knowledgeable and friendly staff who can help customers understand their options and make the best choices for their needs. We aim to provide a safe, clean, and efficient working environment for our employees and contractors, and to deliver exceptional results that exceed our customers' expectations. We believe that everyone has a responsibility to protect the environment, and we strive to help our customers do their part through our plastic recycling services.

Image of Zenbusiness business formation

2. Products & Services Offered by Your Plastic Recycling Business.

The next step is to outline your products and services for your plastic recycling business. 

When you think about the products and services that you offer, it's helpful to ask yourself the following questions:

  • What is my business?
  • What are the products and/or services that I offer?
  • Why am I offering these particular products and/or services?
  • How do I differentiate myself from competitors with similar offerings?
  • How will I market my products and services?

You may want to do a comparison of your business plan against those of other competitors in the area, or even with online reviews. This way, you can find out what people like about them and what they don’t like, so that you can either improve upon their offerings or avoid doing so altogether.

Image of Zenbusiness business formation

3. Build a Creative Marketing Stratgey.

If you don't have a marketing plan for your plastic recycling business, it's time to write one. Your marketing plan should be part of your business plan and be a roadmap to your goals. 

A good marketing plan for your plastic recycling business includes the following elements:

Target market

  • Who is your target market?
  • What do these customers have in common?
  • How many of them are there?
  • How can you best reach them with your message or product?

Customer base 

  • Who are your current customers? 
  • Where did they come from (i.e., referrals)?
  • How can their experience with your plastic recycling business help make them repeat customers, consumers, visitors, subscribers, or advocates for other people in their network or industry who might also benefit from using this service, product, or brand?

Product or service description

  • How does it work, what features does it have, and what are its benefits?
  • Can anyone use this product or service regardless of age or gender?
  • Can anyone visually see themselves using this product or service?
  • How will they feel when they do so? If so, how long will the feeling last after purchasing (or trying) the product/service for the first time?

Competitive analysis

  • Which companies are competing with yours today (and why)? 
  • Which ones may enter into competition with yours tomorrow if they find out about it now through word-of-mouth advertising; social media networks; friends' recommendations; etc.)
  • What specific advantages does each competitor offer over yours currently?

Marketing channels

  • Which marketing channel do you intend to leverage to attract new customers?
  • What is your estimated marketing budget needed?
  • What is the projected cost to acquire a new customer?
  • How many of your customers do you instead will return?

Form an LLC in your state!

plastic recycling business plan

4. Write Your Operational Plan.

Next, you'll need to build your operational plan. This section describes the type of business you'll be running, and includes the steps involved in your operations. 

In it, you should list:

  • The equipment and facilities needed
  • Who will be involved in the business (employees, contractors)
  • Financial requirements for each step
  • Milestones & KPIs
  • Location of your business
  • Zoning & permits required for the business

What equipment, supplies, or permits are needed to run a plastic recycling business?

To run a plastic recycling business, you will need a few key pieces of equipment, supplies, and permits. These include:

  • Plastic recycling machines and equipment
  • Transportation and storage equipment
  • A permit to operate your business (depending on location)
  • Business licenses and permits for business activities (if applicable)

You may also need to hire and train staff to manage the plastic recycling process and provide customer service.

5. Management & Organization of Your Plastic Recycling Business.

The second part of your plastic recycling business plan is to develop a management and organization section.

This section will cover all of the following:

  • How many employees you need in order to run your plastic recycling business. This should include the roles they will play (for example, one person may be responsible for managing administrative duties while another might be in charge of customer service).
  • The structure of your management team. The higher-ups like yourself should be able to delegate tasks through lower-level managers who are directly responsible for their given department (inventory and sales, etc.).
  • How you’re going to make sure that everyone on board is doing their job well. You’ll want check-ins with employees regularly so they have time to ask questions or voice concerns if needed; this also gives you time to offer support where necessary while staying informed on how things are going within individual departments too!

6. Plastic Recycling Business Startup Expenses & Captial Needed.

This section should be broken down by month and year. If you are still in the planning stage of your business, it may be helpful to estimate how much money will be needed each month until you reach profitability.

Typically, expenses for your business can be broken into a few basic categories:

Startup Costs

Startup costs are typically the first expenses you will incur when beginning an enterprise. These include legal fees, accounting expenses, and other costs associated with getting your business off the ground. The amount of money needed to start a plastic recycling business varies based on many different variables, but below are a few different types of startup costs for a plastic recycling business.

Running & Operating Costs

Running costs refer to ongoing expenses related directly with operating your business over time like electricity bills or salaries paid out each month. These types of expenses will vary greatly depending on multiple variables such as location, team size, utility costs, etc.

Marketing & Sales Expenses

You should include any costs associated with marketing and sales, such as advertising and promotions, website design or maintenance. Also, consider any additional expenses that may be incurred if you decide to launch a new product or service line. For example, if your plastic recycling business has an existing website that needs an upgrade in order to sell more products or services, then this should be listed here.

7. Financial Plan & Projections

A financial plan is an important part of any business plan, as it outlines how the business will generate revenue and profit, and how it will use that profit to grow and sustain itself. To devise a financial plan for your plastic recycling business, you will need to consider a number of factors, including your start-up costs, operating costs, projected revenue, and expenses. 

Here are some steps you can follow to devise a financial plan for your plastic recycling business plan:

  • Determine your start-up costs: This will include the cost of purchasing or leasing the space where you will operate your business, as well as the cost of buying or leasing any equipment or supplies that you need to start the business.
  • Estimate your operating costs: Operating costs will include utilities, such as electricity, gas, and water, as well as labor costs for employees, if any, and the cost of purchasing any materials or supplies that you will need to run your business.
  • Project your revenue: To project your revenue, you will need to consider the number of customers you expect to have and the average amount they will spend on each visit. You can use this information to estimate how much money you will make from selling your products or services.
  • Estimate your expenses: In addition to your operating costs, you will need to consider other expenses, such as insurance, marketing, and maintenance. You will also need to set aside money for taxes and other fees.
  • Create a budget: Once you have estimated your start-up costs, operating costs, revenue, and expenses, you can use this information to create a budget for your business. This will help you to see how much money you will need to start the business, and how much profit you can expect to make.
  • Develop a plan for using your profit: Finally, you will need to decide how you will use your profit to grow and sustain your business. This might include investing in new equipment, expanding the business, or saving for a rainy day.

plastic recycling business plan

Frequently Asked Questions About Plastic Recycling Business Plans:

Why do you need a business plan for a plastic recycling business.

A business plan is a document that outlines the goals and objectives of a business, as well as the strategies and tactics that will be used to achieve those goals. It is important to have a business plan for your plastic recycling business because it helps to focus the efforts of the company, communicate the business's goals and objectives to potential investors, and provide a roadmap for the business to follow. Additionally, a business plan can be used to help secure funding from investors or lenders, who will want to see that the business has a solid plan in place before they provide funding.

How to write a business plan for your plastic recycling business?)

To build a business plan for your plastic recycling business, start by researching your industry, competitors, and target market. Use this information to define your business's goals and objectives, as well as the strategies and tactics that you will use to achieve those goals. Next, create a financial plan that outlines your projected income, expenses, and profit. This should include a projected income statement, cash flow statement, and balance sheet. Once you have all of this information, you can use it to create a comprehensive business plan that outlines the goals and objectives of your business, as well as the strategies and tactics that you will use to achieve those goals. A well-written plastic recycling business plan contains the following sections: Purpose, Products & Services, Marketing Plan (including Marketing Strategy), Operations/Management Plan (including Operations/Management Strategy), Financial Plan (including Financial Forecasts), and Appendixes.

Can you write a plastic recycling business plan yourself?

Yes, you can write a plastic recycling business plan yourself. Writing a business plan is a valuable exercise that can help you clarify your business idea, identify potential challenges and opportunities, and develop a roadmap for success. While there are many resources and templates available to help you write a business plan, the process of creating one is ultimately up to you.

Related Business Plans

image of Home Inventory

Home Inventory Business Plan Template & Guidebook

image of Home Inspection

Home Inspection Business Plan Template & Guidebook

image of Home Decor

Home Decor Business Plan Template & Guidebook

image of Health And Wellness

Health And Wellness Business Plan Template & Guidebook

image of Hauling

Hauling Business Plan Template & Guidebook

image of Hardware

Hardware Business Plan Template & Guidebook

image of Handyman

Handyman Business Plan Template & Guidebook

image of Hair Extension

Hair Extension Business Plan Template & Guidebook

image of Handbag

Handbag Business Plan Template & Guidebook

I'm Nick, co-founder of newfoundr.com, dedicated to helping aspiring entrepreneurs succeed. As a small business owner with over five years of experience, I have garnered valuable knowledge and insights across a diverse range of industries. My passion for entrepreneurship drives me to share my expertise with aspiring entrepreneurs, empowering them to turn their business dreams into reality.

Through meticulous research and firsthand experience, I uncover the essential steps, software, tools, and costs associated with launching and maintaining a successful business. By demystifying the complexities of entrepreneurship, I provide the guidance and support needed for others to embark on their journey with confidence.

From assessing market viability and formulating business plans to selecting the right technology and navigating the financial landscape, I am dedicated to helping fellow entrepreneurs overcome challenges and unlock their full potential. As a steadfast advocate for small business success, my mission is to pave the way for a new generation of innovative and driven entrepreneurs who are ready to make their mark on the world.

Preview of the downloaded sample plan asset

Free Download

Plastics Recycling Business Plan Template

Download this free plastics recycling business plan template, with pre-filled examples, to create your own plan..

Or plan with professional support in LivePlan. Save 50% today

Available formats:

Word Icon

What you get with this template

A complete business plan.

Text and financials are already filled out and ready for you to update.

  • SBA-lender approved format

Your plan is formatted the way lenders and investors expect.

Edit to your needs

Download as a Word document and edit your business plan right away.

  • Detailed instructions

Features clear and simple instructions from expert business plan writers.

Money-Back Guarantee

All 100% free. We're here to help you succeed in business, no strings attached.

Get the most out of your business plan example

Follow these tips to quickly develop a working business plan from this sample.

1. Don't worry about finding an exact match

We have over 550 sample business plan templates . So, make sure the plan is a close match, but don't get hung up on the details.

Your business is unique and will differ from any example or template you come across. So, use this example as a starting point and customize it to your needs.

2. Remember it's just an example

Our sample business plans are examples of what one business owner did. That doesn't make them perfect or require you to cram your business idea to fit the plan structure.

Use the information, financials, and formatting for inspiration. It will speed up and guide the plan writing process.

3. Know why you're writing a business plan

To create a plan that fits your needs , you need to know what you intend to do with it.

Are you planning to use your plan to apply for a loan or pitch to investors? Then it's worth following the format from your chosen sample plan to ensure you cover all necessary information.

But, if you don't plan to share your plan with anyone outside of your business—you likely don't need everything.

More business planning resources

Man stacking bricks

How to Create a Business Plan Presentation

Business Plan Template example

Business Plan Template

Variety of books

How to Start a Business With No Money

Woman climbing mountain

How to Write a Business Plan

Stacks of boxes

Simple Business Plan Outline

Industrial building

Industry Business Planning Guides

Group of business people

How to Write a Business Plan for Investors

Variety of icons

10 Qualities of a Good Business Plan

Download your template now

Need to validate your idea, secure funding, or grow your business this template is for you..

  • Fill-in-the-blank simplicity
  • Expert tips & tricks

We care about your privacy. See our privacy policy .

Not ready to download right now? We'll email you the link so you can download it whenever you're ready.

Download as Docx

Download as PDF

LivePlan on a computer

Finish your business plan with confidence

Step-by-step guidance and world-class support from the #1 business planning software

LivePlan screen shots

From template to plan in 30 minutes

  • Step-by-step guidance
  • Crystal clear financials
  • Expert advice at your fingertips
  • Funding & lender ready formats
  • PLUS all the tools to manage & grow

Garrett's Bike Shop

The quickest way to turn a business idea into a business plan

Fill-in-the-blanks and automatic financials make it easy.

No thanks, I prefer writing 40-page documents.

LivePlan pitch example

Discover the world’s #1 plan building software

plastic recycling business plan

SRIVE Logo Final-2 (3)

How To Start A Plastics Recycling Business

To start a plastics recycling business, one needs to formulate a comprehensive business plan, acquire necessary permits and equipment, secure a recycling plant, source for scrap plastic, and establish connections with companies that require recycled plastic products.

  • Last Update: November 23, 2023

Team SRIVE

  • Steps in this Guide: 11

In today’s world, where environmental concerns are more pressing than ever, the demand for sustainable solutions is at an all-time high. One such solution is plastics recycling, which not only helps reduce plastic waste but also contributes to the conservation of natural resources. If you’ve been contemplating starting a plastics recycling business but don’t know where to begin, this blog post is for you. Here, we will guide you through the essentials of starting your own plastics recycling venture, including the key steps, challenges, and opportunities involved. So, let’s dive in and explore how you can turn your passion for sustainability into a successful business venture.

How To Start A Plastics Recycling Business: Step-by-Step

Step 1: market research.

Conduct thorough market research to gauge demand for recycled plastics, analyze competitor landscape, and assess the business’s prospects. This research will provide valuable insights on potential customers, suppliers, and overall profitability.

Step 2: Business Planning

Draft a detailed business plan for your plastic recycling enterprise, encompassing estimated costs, business structure, comprehensive market analysis, innovative marketing strategy, diversified sources of funds, and other pertinent aspects, ensuring a comprehensive and well-structured approach.

Step 3: Arrange Financing

Determining your financial requirements is crucial and you should then explore multiple funding options like bank loans, personal savings, or investor funding. Carefully evaluate each source to ensure you obtain the necessary funds for your business.

Step 4: Registration and Legalities

In addition to obtaining a business license and meeting other legal requirements, it is crucial to familiarize yourself with waste management regulations for recycling plastics. This will help avoid potential legal complications down the road.

Step 5: Location Setup

When searching for a location for your business, prioritize finding one that offers sufficient space for recycling equipment, storage for plastic waste, and finished products. This is vital for the smooth operation and organization of your recycling business.

Step 6: Purchase Equipment

In order to successfully operate the business, it is crucial to invest in essential equipment such as plastic shredders, granulators, blow molding machines, and other recycling and processing equipment. These tools are vital in efficiently carrying out the recycling and processing operations.

Step 7: Source Plastic Waste

In order to maintain a consistent supply of plastic waste, it is crucial to establish strong partnerships with a diverse range of suppliers. This may include households, businesses, manufacturers, restaurants, waste management companies, and more.

Step 8: Hire Staff

When running a business that involves activities such as collection, sorting, recycling, and selling, it is crucial to hire staff members according to the scale and requirements of your operations.

Step 9: Start Recycling

To start your recycling operations, begin by collecting plastic waste from various sources. Next, sort the collected plastic based on type to ensure effective recycling. Clean the plastic thoroughly to remove any contaminants and transform it into usable products through the recycling process.

Step 10: Marketing and Sales

In order to maximize the reach of your recycled products, implement a comprehensive marketing strategy that targets potential customers. This includes selling directly to businesses, consumers, and utilizing the distribution power of wholesalers.

Step 11: Business Evaluation

Regular evaluation and measurement of your business performance is essential for tracking progress and making informed decisions to drive improvements. By keeping a close eye on key metrics and analyzing results, you can identify areas of strength and weakness, allowing for strategic adjustments and ultimately enhancing overall success.

Starting a plastics recycling business can be a lucrative and rewarding venture for those committed to making a positive impact on the environment. With the increasing global concern for plastic waste and the growing demand for recycled plastic products, there is a significant opportunity for business success in this industry.

Throughout this blog post, we have explored the essential steps and considerations involved in starting a plastics recycling business. From conducting market research and securing necessary permits and licenses to acquiring the right equipment and establishing a reliable supply chain, each aspect requires careful planning and execution.

It is important to note that the success of a plastics recycling business depends not only on efficient operations but also on effective marketing and branding strategies. Creating awareness about the importance of recycling and positioning your business as a sustainable solution can go a long way in attracting customers and building long-term partnerships.

Additionally, it is crucial to stay up-to-date with the latest advancements and trends in plastic recycling technology and processes. Continuously improving your operations and exploring innovative recycling methods can give your business a competitive edge in the market.

Most importantly, as a business owner in the plastics recycling industry, always prioritize sustainability and responsible waste management. Educate your employees and stakeholders on best practices, and actively seek partnerships and collaborations with organizations that share your values.

While starting a plastics recycling business may have its challenges, the potential impact on the environment and the opportunities for growth are worth the effort. By taking into account the insights shared in this blog post and leveraging your passion for sustainable business practices, you can embark on a journey that not only benefits the environment but also brings financial success. So, seize the opportunity and start your plastics recycling business today!

Check out our FREE Basecamp for Builders!

…with step-by-step guidance to key business building tasks and 30+ lists with curated information.

  • Write for Us
  • Paid Content Solutions

ExpertHub

  • Company Posts
  • ExpertHub Today

Global Capability Centres Boom As They Move Up The Value Chain

Global Tech companies

Global Tech Companies Are Turning To South Africa For Media And Marketing Expertise

Innovation Summit

Innovation Summit 2021 Showcases SA’s Top Tech Entrepreneurs

Three customer experience strategies you’re missing, embracing a digital-first world, smbs can have the confidence to thrive, applications for sab foundation are now open, trending tags.

  • Paid Content Services

Plastics Recycling Sample Business Plan

ExpertHub Staff

Related Topics

Security guard business plan sample, photography studio sample business plan, recycling waste materials conservation sample business plan.

Click here to view this full business plan

Plastics Recycling Business Plan

Executive summary.

The growing utilization of plastics in industrial and consumer applications, combined with increased consumer awareness surrounding solid waste recycling, has led to an increased demand for recycled plastic resins and products. One of the fastest growing types of collected plastic materials for recycling is polyethylene terephthalate (“PET”) from post-consumer beverage and water bottles. Replay Plastics will capitalize on the opportunities in the recycled resin and packaging markets through two main divisions: a Recycling Division and a Packaging Division.

The Company will create a PET cleaning and refining plant located in the western United States (all 16 major North American PET recycling plants are currently located in the eastern United States or Canada). Its initial capacity will be 46 million pounds, and it will utilize post-consumer bottle feed stock presently collected in California, Oregon and Washington States, which collect over 200 million pounds per year. The Company will be vertically integrated, and use almost all of its recycled material in its Packaging Division. Any surplus materials (clean flake) produced will be sold to outside companies. The extruded sheet may then be sold to manufacturers, who will thermoform it into high-visibility packaging or use it in other high value added manufacturing operations. The strapping will be sold to companies who ship large packages or pallets, such as the lumber milling industry. The Company currently has commitments available from customers to purchase all of the product produced. MANAGEMENT Ben Braddock, President, has a 30-year history of experience encompassing all aspects of Polymer Raw Material, Plastic Conversion Methods, and Venture Development. He has founded successful ventures in the plastic converting industry, and assisted in the launch of five plastic converting manufacturing plants. Sam McGuire, Executive VP and COO, is a graduate Engineer with over 20 years experience in the post-consumer plastics recycling industry and is the inventor of the primary cleaning & refining technology used in the process for this project. He has received a patent for his technology and has been directly involved in over twenty-five major post consumer plastics recycling projects. Carl R. Smith, CFO, has over 30 years investment and merchant banking and management experience. He has assisted in raising over $500 million and served as board member and/or officer in over 40 public and private companies.

1.1 Objectives

  • Sales passing $15 million in first year, $31 million in year 2, growing to $43 million.
  • Gross margin of 35% or more in first year, 45% in second year then 50% or more.
  • Net profit of 13% in year one, then exceeding 20% annually starting in year two.

1.2 Mission

Replay Plastics is a manufacturing company dedicated to converting waste plastic materials into commercially viable products, utilizing environmentally friendly recycling and manufacturing methods. We intend to make enough profit to generate a significant return for our investors and to finance continued growth and continued development in quality products. We will also maintain a friendly, fair, and creative work environment, which respects diversity, new ideas and hard work.

1.3 Keys to Success

The main keys to the success of the Company are:

  • Secure Supply- Contract for supply of post-consumer bottles and post-industrial manufacturing waste for PET raw material feed stock.
  • Marketing – Contractual arrangements for the sale of virtually all initial production.
  • Management – Strong senior management with extensive, broad-based, industry-specific experience.

1.4 Potential Risks

Unavailable or scarce raw material feed stock for production

  • Replay is confident that it has secured good availability of low cost post-consumer PET bottles (feed stock) derived from post-consumer beverage bottles from California based recycling collectors, and has back up sources identified.

Technology employed may be unreliable or unprovenReplay will use a proven, patented technology that was developed by one of its principals for the cleaning and recycling phase. The extrusion division will employ commercially proven technology – the industry is employing unique recycled PET technology which is used by prominent eastern U.S. manufacturers of PET extrusions.

  • There may not be a market for the Company’s products

The Industry-wide experience of the Management Team has allowed them to identify markets for the Company’s products. Their expertise and reputations have allowed them to obtain commitments for virtually all of the planned initial production.

  • The location may not be near enough to markets

The markets that have been identified are primarily in the western U.S., which will provide a distinct advantage to the Company because of freight costs and delivery timing.

  • The Company may not be able to attract top management

The Company has assembled a world class management team with proven ability and direct experience in the Company’s market segments.

  • Company may not meet environmental standards

This environmentally-favorable venture provides for the development of technically feasible and economically viable solutions to PET plastic beverage bottle recycling, as well as environmentally aware in-house re-use practices which filter and return nearly all of the process water to the production lines.

  • The Company may not be able to sell all of its production capability

Through the Senior Management’s industry-wide contacts, the Company has identified potential customers and received commitments for all of the production potential of the initial facility.

Company Summary

The Company will capitalize on the opportunities in the recycled resin and packaging markets through two main divisions: a Recycling Division and a Packaging Division.

Recycling Division

Using a patented process, the Company will create a PET cleaning and refining plant located in the western United States; we have chosen this region because all 16 major North American PET recycling plants are currently located in the eastern United States or Canada, despite western states’ favorable recycling attitudes among consumers. Its initial annual capacity will be 46 million pounds and it will utilize bottle feed stock from California, Oregon and Washington States, which collect over 200,000,000 pounds per year. The Company will become totally vertically integrated, and use all or almost all of its recycled material in its Packaging Division. Any surplus material produced will be sold to outside companies.

Packaging Division

We will create a plant (actual facilities to be shared with the Recycling Division) to manufacture extruded plastic roll stock sheet or high-strength strapping, employing state-of-the-art technology developed to utilize recycled PET resin. The extruded sheet will be primarily sold to thermoformers who will convert it into high visibility packaging, as well as laminators and fabricators. The strapping will be sold to commercial users for use as package or pallet strapping. The Company currently has commitments from customers to purchase all of the initial production capacity. Excess flake will be sold to outside customers.

2.1 Company Ownership

Replay Plastics is owned by the initial founders, B. Braddock, S. McGuire and C. Smith, who are the proposed three executives of the operating entity. The plan was conceived and developed by these individuals, with the intent to apply their extensive experience and contacts in the industry to building a successful profitable corporation.

2.1.1 Potential Conflict

Our COO, Mr. Sam McGuire, the inventor and patent holder of the recycling process to be used by the Company, is a principal in Company A of Chicago, IL. For many years, Company has designed, manufactured and assembled plastic recycling equipment, and has given us quotes on meeting our needs in this area.

After a thorough investigation, Replay has found that Company A is able to source or supply the required equipment at considerably lower cost than any other company from which a quote was available. Mr. McGuire has disclosed that Company A has included a smaller than normal margin in their quote on goods they will manufacture, to cover overhead, contingency and profit which might result in a small benefit to him. They have agreed to source all of the equipment possible with no added margin.

Replay has concluded that the savings available outweigh any other consideration and that we will purchase the cleaning and refining equipment from Company A.

2.2 Start-up Summary

Our start-up expenses are budgeted at $210,000, which is mostly for on-site contractor services during facility preparation. $50,000 has been set aside for legal and accounting, $25,000 for special consulting that may be required during start up and $50,000 each for local engineering and lab equipment and supplies. $30,000 has been set aside as a contingency for the start up period.

Our largest Start-up Requirement is the building of the recycling and extrusion facility. Its final value at completion is listed below as a long-term asset of $3,620,000 (excluding expensed items like consultants and engineering listed above). Aside from the building itself, we need $25,000 in machinery and fixtures, $500,000 of inventory (plastic bottle feed stock) and cash to cover us through the initial year.

Replay Plastics will utilize two processes in the same facility to produce:

  • Cleaned and recycled plastic PET flake (RPET), recovered from post-consumer beverage bottles and manufacturing waste produced by its sheet customers
  • Extruded roll stock sheet PET.
  • Extruded PET high-strength strapping for securing large packages or pallet loads; each using 100% RPET produced in-house

3.1 Product Description

Roll stock sheet will be sold to custom thermoformers primarily to be used to produce high-visibility packaging. It will also be sold to manufacturers of laminates and fabricated plastic products.

High strength PET packaging strapping is used to secure packages or pallets in such industries as lumber milling and corrugated and other paper production.

Both products will be extruded from post-consumer polyethylene terephthalate (PET) bottles. The recycling programs in California, Washington and Oregon collect in excess of 200,000,000 pounds of PET bottles per annum. Replay’ initial capacity will be 46,000,000 pounds.

Using a patented process, Replay will clean and refine the PET material from the post-consumer bottle stock and post-industrial manufacturing waste. The PET flake resin produced will be extruded into roll stock sheet or high-strength strapping.

Although the Company expects to convert all of its bottle feed stock into extruded products, any surplus flake will be sold to outside manufacturers.

3.2 Competitive Comparison

While quality and delivery are important factors to our potential clients, price is most often the determining factor in a buying decision. Good-quality packaging products manufactured from recycled (less expensive) resins, as close as practical to the end customer’s operations, will be most competitive and achieve a significant market share. These factors have helped to determine the business parameters of Replay Plastics.

3.3 Sourcing

In excess of 200,000,000 pounds of post-consumer PET beverage bottles are collected and available as feed stock for manufacturers who can re-process this material into commercial products. The Company has excellent relations with the firms and associations that collect and distribute these materials and has been assured that its requirements will be available for the foreseeable future.

The Company has entered negotiations with a California based source of post-consumer bottles and is confident that sufficient volumes are available on a contract basis from this source to satisfy its requirements. In addition, the Company intends to purchase production waste from its sheet customers and blend it into its feed stock.

Currently, the majority of the post-consumer PET bottles collected in California, Oregon and Washington are exported to China. The Chinese have absorbed the amounts surplus to the use in North America. Their interest has kept the industry in the position of being able to maintain a steady price range for this bottle stock. A significant percentage of all sales of such bottle stock are managed by Plastics Recycling Corporation of California (PRCC), an industry funded marketing agency which operates similarly to a co-operative. They accept bids from potential buyers on behalf of the firms which act as “consolidators,” which accumulate stocks from the smaller, individual bottle-recycling depots. Some amount of the available stocks are regularly bought by recyclers in eastern North America who focus on the carpet manufacturers who use RPET resin in their process, but the high cost of transport from the western U.S. makes eastern sources more desirable.

Replay has a good relationship with Company B, one of the larger consolidators in California. Company B has indicated a desire to contract to supply Replay with all of its raw material needs. They prefer to deal with a local consumer such as Replay, rather than the uncertainty and extra preparation requirements of the export market.

There are other sources of post-consumer feed stock known to Replay, and we are confident that we will have sufficient materials available for our production needs.

3.4 Technology

Sam McGuire, a key member of our Management team, is one of the original innovators of cleaning and refining technology for post-consumer PET, and we will be utilizing his patented process in our recycling facility. Sam has worked in the establishment and operation of facilities employing similar technologies over the last several years.

On the manufacturing side, Management has been an integral part of the advancement of industry practices over the last twenty years or so, and includes in their knowledge base most, if not all, of the state-of-the-art available equipment and manufacturing techniques.

Market Analysis Summary

Strong demand for recycled plastics is working in the industry’s favor. Major users of plastic packaging, apparently responding to consumer desires, have begun incorporating at least some recycled plastic content in their products as part of the growing interest in recycling. Recycled resin demand is on the rise as prices for the two major recycled resins, PET and HDPE, continue to hold value or appreciate against their virgin counterparts.

In volume, PET is currently the number one recycled resin. Supply of recycled PET is in excess of 800 million pounds per year. This figure is expected to grow, reaching over 1 billion pounds during the next few years. The plastics industry has developed new markets and applications for recycled resins from both post-consumer and post-industrial sources.

PET leads the recycled recovered resins as the most visible and valuable, and its use is increasing. Of the total 3.7 billion pounds of PET consumed in 1997, just 16% was from recycled sources. Of the more than 90 billion pounds of plastics produced annually in the United States, less than 5% is from recycled sources. Plastics, after aluminium, represent the second highest value material in the waste stream and have the highest projected growth rate.

Markets and uses for recycled plastics are rapidly expanding. Plastic containers are being collected at the curb for recycling in nearly 500 communities, representing more than 4 million households. U.S. demand for recycled plastic will continue to expand and new markets will develop as technologies permit the efficient segregation and reprocessing of high-purity resins. Improved quality of resins, environmental issues and higher prices for virgin resin will contribute to growth.

Packaging is expected to be the largest market segment for recycled plastics, with sheet and lumber following. Surveys indicate that Americans are increasingly willing to collect and separate discarded packages, foregoing a degree of convenience to make products more disposable, and even paying a premium for a recycled item.

Increasingly, communities are refusing to consider incineration until every effort is made first to recycle; public sentiment is strongly in favor of products that can be recycled or are made of recycled materials. In recent years, the household recycling rate of PET bottles has more than doubled to 30% of all PET soft drink bottles sold. In fact, PET’s recycling rate is the fastest growing among all beverage containers. The future of PET recycling is even brighter than it has been in the past. PET intrinsic scrap value is second only to aluminium among container materials. The plastics industry has launched a research and development program aimed at increasing PET recycling. According to the U.S. Environmental Protection Agency (EPA), plastic soft drink bottles account for approximately 2% of the solid waste discarded in America. The EPA has set a national goal to recycle 25% of the municipal solid waste stream and the industry is committed to achieving its share of that important goal.

The recycling industry intends to accelerate the rate of plastic recycling as part of its commitment to develop solutions to the solid waste problem. Industry analysts have projected that 50% of all PET containers will be recycled by the year 2007. More plastics will be recycled annually than any other recyclable material. Replay believes a significant answer to America’s waste problem lies in creating high value, recycled thermoformable sheet and other extruded products for the packaging market.

Although more than 200 million pounds of PET post-consumer materials are collected in the western United States each year, there is presently no local cleaning and refining facility converting the bottles into resins suitable for re-manufacturing. Originally, recycled PET (RPET) was used primarily in the carpet fiber industry, which is located along the eastern seaboard. The early development of the RPET industry was therefore focused in the eastern USA, with eastern states adopting the first bottle deposit laws that resulted in collection of post-consumer bottles that can be recycled. Recently, California, Oregon and Washington have adopted bottle deposit programs, and accumulation of recyclable materials in those states has begun. With all of the cleaning and recycling plants and the majority of consumers traditionally located in the eastern part of the country, development of consumers of recycled flake and down-line products, such as film and sheet, has been slow to develop in the West. A strong demand for post-consumer bottles from Asia has prevented the buildup of inventories and reduced the pressure for the collection industry to find or develop western markets.

There is currently no independent extrusion plant of recycled polyterephthalate (PET) sheet in the western United States or Canada that services the roll stock requirements of major custom and proprietary formers. With the development of the recycling industry for PET starting in the eastern part of the country, and the preponderance of consumers of sheet there as well, development of independent extrusion facilities using RPET has been slow to develop. It appears that in order to attract such companies, local sources of RPET would have to available. While there are customers in the West for the products, contracting a supply and shipping it from the East makes the venture unattractive.

Our founders recognize that an opportunity exists and propose a vertically integrated conversion facility that will employ state-of-the-art technologies to produce extruded sheet and high strength strapping from 100% recycled PET post-consumer bottle stock, cleaned and refined in our own facility.

4.1 Target Market Segment Strategy

The Company has chosen its target markets because recycled PET (RPET) is in high demand as flake resin by converters, as roll stock sheet used to produce high visibility packaging and as high strength strapping for the lumber industry. Sales are price-sensitive, so that proximity to markets and feed stock source provide a competitive edge. Replay Plastics identified an opportunity to take advantage of both circumstances in the western United States.

Total market demand is reported as 1.2 billion pounds per year. Since only 800 million pounds are processed in the USA, consumers are forced to look at wide spec virgin PET (virgin resin that is outside of spec but still usable) which is normally sold at a discount to virgin prices, but still higher than recycled (RPET) pricing. Some manufacturers are also forced to import materials from Mexico, India and South America. Some converters are being forced to use more expensive virgin resin.

The current pricing for virgin resin is $0.65-0.73 per lb. and $0.42-.53 for RPET flake. The spread between the two has traditionally been maintained at approximately $0.20 per lb.

PET Film & Sheet

The total reported market of extruded film and sheet is 872 million pounds, of which identified industry usage of RPET is 160 million pounds.

The reported market demand (to replace virgin PS, PVC and PET) if RPET was available is estimated at 1 billion pounds.

Current pricing for RPET sheet is $0.70-0.79 per lb.

RPET Strapping

The total reported domestic plastic strapping market is 240 million pounds. Of this market, industry usage of virgin polypropylene is 132 million pounds and of PET is 108 million pounds.

It is generally accepted in the industry that less expensive strapping made from RPET could not only take over the polypropylene strapping market, but convert as much of the much larger and more expensive steel strapping market as RPET strapping was available.

Current pricing for RPET strapping is $0.90 -1.08 per lb.

4.2 Market Segmentation

The primary market can be broken down as follows.

Consumers of PET in:

California: 62 Oregon: 8 Washington: 9

Consumers of HDPE in: California: 73 Oregon: 10 Washington: 12

4.3 Industry Analysis

Currently there is no direct competition in the western United States for either of the two divisions of the Company. Any production in the trading area remains captive and not available to our target market.

The ability of the Company to obtain a source of post-consumer bottle stock is an integral component of the strategy to vertically integrate operations and manufacture products in demand by western consuming industries. Without the cleaning and refining division, it would be difficult to source sufficient RPET flake resin at costs that would allow the Company to be competitive.

4.3.1 Barriers to Entry

Limited Supply of raw material Recycled PET (RPET) resins are in high demand, and demand is currently under-supplied. Many manufacturers are delaying expansion because of uncertainty of supply. Entrants would have to consider sourcing post-consumer or post-industrial waste and clean and refine it rather than attempting to purchase flake on the open market. Even at that, there is not an over-abundance of post-consumer or post industrial material in the marketplace.

Equipment costs are high and industry specific, resulting in a high exit cost. Because of the scarcity of RPET flake, entrants may be forced to establish cleaning and refining facilities for post-consumer bottles. The equipment required is costly and very industry specific. It would not easily be re-sold as a system. There is a market for used extrusion equipment, which normally sees 60-70% of new value being realized.

Vertical integration is an important consideration and difficult to accomplish successfully. Because of the scarcity of RPET resin, and to maximize profit potential, entrants must consider a two-stage production facility. Cleaning and refining post-consumer bottles and extruding the resulting flake into commercial products requires a management team such as Replay has, with a broad range of expertise, experience, industry contacts and knowledge in both areas.

Firm contracts for supply and sales. Replay Management’s industry contacts will allow us to secure contracts for both supply of feed stock and sale of finished goods.

Freight is a major cost of operations; proximity to source of supply and markets is crucial. Hauling plastic materials is expensive so entrants will have to consider establishing facilities close to materials and markets. Entrants with existing operations would have to consider new separate facilities in many cases, reducing economies of scale and making management more difficult.

4.3.2 Competition and Buying Patterns

There has been a strong demand (sellers’ market) for our products for several years. Traditional buying patterns in this industry are based on quality, price, reputation of manufacturer, freight costs, delivery times and proximity to markets. During such a sellers’ market, buying patterns are often more influenced by availability.

4.3.3 Main Competitors

Currently in the western United States, there is no direct competition for cleaning and refining post-consumer or post-industrial PET. Nor is there any non-captive extrusion of roll stock sheet.

The extruded sheet required by thermoformers is currently supplied by:

  • Advance Extrusion, Becker, MN
  • Kama, Pittsburgh, PA
  • Plasti-Shell Packaging, Gonzales, LA
  • Petco, Montreal, Canada
  • Klockner, VA

In a news release dated September 10, 2004, Itec Environmental Group, Inc. announced their intention to open a PET and High Density Polyethelene (HDPE) recycling operation in Riverbank, CA (east of San Francisco). The news release states that the Company’s new and yet unproven technology lets it work with bottle streams that others have to reject as too dirty. This Company is familiar to our Management, and is not considered a significant factor in any of our markets.

ExpertHub Staff

ExpertHub’s team of Staff Writers deliver unique, insightful and curated content from successful business leaders, authors and subject matter experts. This highly-experienced team understands the information that business readers are looking for, what’s unique and impactful, and how to distil key ideas into actionable insights.

Boost Your Income: Five Proven Strategies for Mid-Career Professionals

Boost Your Income: Five Proven Strategies for Mid-Career Professionals

You’re 40 something, mid-career, and you feel stuck. You need to make more money, but you don’t know how.

how to make money by writing on Fiverr

How to Make Money by Writing on Fiverr

Are you ready to unlock your writing potential and turn your creativity into cash? Learn how to make money by...

How to Start your own hair salon business

Step-by-Step Guide: How to Start Your Own Hair Salon Business

Are you ready to turn your passion for hair into a thriving business? Follow our step-by-step guide to start your...

joining laptop lifestyle

Unlock Your Freedom by Joining Laptop Lifestyle

Are you ready to unlock your freedom and join the laptop lifestyle? It's time to find work that ignites your...

  • Terms & Conditions
  • Data Privacy Policy
  • Privacy Policy

Copyright © 2022 ExpertHub.info Revenue Growth Experts

Welcome Back!

Login to your account below

Remember Me

Retrieve your password

Please enter your username or email address to reset your password.

ProfitableVenture

Waste Recycling Business Plan [Sample Template]

By: Author Tony Martins Ajaero

Home » Business ideas » Green & Eco-friendly » Waste Recycling

Open and Build Recycling Plant Business

The recycling business is an eco-friendly business that can earn you a living and make you a business owner and an employer of labor. Many misconceptions are out there and scaring people away from the recycling business, most people think a recycling business is all about collecting soda cans, bottles, and old paper.

But in fact, most profitable recycling businesses concentrate on other items and materials, such as the gold found in computers and cell phones, used tires, or re-selling household goods.

All you need to start a recycling business requires a good knowledge of where to collect your goods and where to sell them, as well as strong entrepreneurial skills and perseverance.

A Sample Waste Recycling Business Plan Template

1. industry overview.

The recycling industry has become an integral part of modern society not only due to its social and economic impact but also because it plays a vital role for the future of our planet. In the world today, it is estimated that over 1 trillion tons of waste at the household level and in industries is generated.

Common materials for recycling include bottles, paper towels and aluminum cans et al and the niches available in the recycling industry are metals recycling, plastics recycling, electronic recycling, water recycling, oil recycling, glass recycling, furniture recycling , garbage recycling, tire recycling, construction waste recycling, paper recycling, battery recycling, cartridge recycling and industrial waste recycling.

According to experts, all sorts of used scrap metal may be profitable. The waste and recycling sector is a broad one though, and there are lots of areas that remain unexploited often because big recycling companies and Waste Management outfits believe the market value is too small.

Some environmental experts further say that the world market for waste, from collection to recycling, is worth around 300 billion Euros ( US $410 billion ). The recycling business is therefore a growing business that has futuristic benefits; there are markets in the developing world that can be tapped into especially in Africa, Asia and Latin America.

For instance, with the scientific knowledge available to us in this dispensation, it is obvious that it might just   no longer be safe for the earth to accommodate plastic bottles and other waste materials that are buried in it. For this reason, it is very important for government of most countries to encourage plastic bottles and other recycling business.

If you are conversant with companies that use plastic bottles for packaging their products, you would realize that they are promoters of plastic bottle recycling and they ensure that they include the recycling instructions or signs on their entire plastic bottle product.

That is that, companies that are engaged in plastic bottles recycling business or other form of recycling business can be considered as part of those working to save our world from degradation. This is so because plastic bottles that are buried in the earth are shielded from sunlight hence it becomes impossible for them to decompose.

It is a known fact that at least 66% of energy is saved when producing new plastic bottles from recycled plastic bottles, as against producing plastic bottles from the very scratch. That is why most companies engage in the use of recycling plastic bottles for their packaging, clothing, toys, fiberfill for sleeping, plastic bags, plastic ruler, amongst many others.

Statistics has it that the Recycling industry in the united states of America is worth bn, with an estimated growth rate of -5.5 percent. There are about 1,155 registered and licensed recycling facilities in the United States and they are responsible for employing about 23,308 people.

The recycling industry has come to stay and the good part of it is that it enjoys the support of environmentalist and the government of various nations since it is a means to preserve the earth from degradation, greenhouse gas emissions and environmental pollution.

Although establishing your own recycling company requires huge startup capital and rigorous processes to build your own plant, but it is a fact that it is indeed a profitable venture.

The market for recycled aluminum cans, pet bottles, used papers and cardboards et al is large and can accommodate loads of investors. For example, recycled aluminum cans are used for canning foods, drinks, chemicals, lubricants, oil, industrial gum and much more.

2. Executive Summary

Friends of The Earth Recycling®, LLC is a U.S based licensed and standard recycling company. We have been able to secure a standard and well – positioned facility in the outskirt of town in San Bismarck, North Dakota; a facility that is well positioned and highly suitable for the kind of recycling plant that we want to build.

We are in the recycling industry to contribute our quota in saving the earth and also to compete in the highly competitive recycling industry not only in Bismarck – North Dakota, but also throughout the United States market.

Friends of The Earth Recycling®, LLC will initially be involved in the recycling of materials such as aluminum cans, scrap metals, pet bottles, used papers and cardboards et al. We intend providing raw materials for companies that are into the manufacturing / production of books / papers, drinks, lubricants, oils, spare parts, chemicals, water, plastic and paper bags et al.

Our business goal is to become one of the leading recycling company in the United States and we will make sure that we do all we can to compete favorably with leaders in the industry.

We are going to operate on a topnotch level and that is why our workers are going to be selected from a pool of certified and highly experienced recycling engineers and technicians in and around Bismarck – North Dakota and also from any part of the United States of America as the business grows.

We will make sure that we take all the members of our workforce through the required trainings that will position them to meet the expectation of the company and to compete with leading recycling plants in the United States and throughout the globe.

At Friends of The Earth Recycling®, LLC our client’s best interest will always come first, and everything we do will be guided by our values and professional ethics. We will ensure that we hold ourselves accountable to the highest standards by meeting our client’s needs precisely and completely.

We will cultivate a working environment that provides a human, sustainable approach to earning a living, and living in our world, for all our partners, employees and for our clients.

Friends of The Earth Recycling®, LLC is founded by Engr. Shannon Carson a recycling engineer per excellence who graduated with from Illinois Institute of Technology (B.Engr.) and his friend and business partner for many years Moses Carpenter (B.Sc. Business Management).

They have a combine experience that can help them build Friends of The Earth Recycling®, LLC to favorably compete with other leading recycling plants in the United States of America.

3. Our Products and Services

Friends of The Earth Recycling®, LLC was established with the aim of maximizing profits in the recycling industry. We want to compete favorably with the leading recycling plant in the United States which is why we have but in place a competent quality assurance team that will ensure that every recycled material or products that leaves our recycling plant meet and even surpass our customers’ expectations.

We will work hard to ensure that Friends of The Earth Recycling®, LLC is not just accepted in Bismarck – North Dakota but also in other cities in the United States of America. Our products and services are listed below;

  • Sale of recycled pet bottles and plastic bags
  • Sale of recycled papers and cardboards
  • Sale of recycled aluminum cans and materials
  • Sale of recycled metals and other related recycled materials

4. Our Mission and Vision Statement

  • Our vision is to establish a standard and world class recycle plant whose products and brand will not only be accepted in Bismarck – North Dakota but also in other cities in the United States of America.
  • Our mission is to provide standard recycled materials that will assist the relevant industries in saving cost and energy and also to contribute our quota in helping save our world from unnecessary degradation.
  • We want to build a recycling plant that can favorably compete with other leading brands in the recycling industry.

Our Business Structure

Friends of The Earth Recycling®, LLC is a recycling company that intend starting small in Bismarck – North Dakota, serving smaller industries within our locations, but hope to grow big in order to compete favorably with leading recycling plants in the industry both in the United States and on a global stage.

We are aware of the importance of building a solid business structure that can support the picture of the kind of world class business we want to own. This is why we are committed to only hire the best hands within our area of operations.

At Friends of The Earth Recycling®, LLC, we will ensure that we hire people that are qualified, hardworking, creative, customer centric and are ready to work to help us build a prosperous business that will benefit all the stake holders ( the owners, workforce, and customers ).

As a matter of fact, profit-sharing arrangement will be made available to all our senior management staff and it will be based on their performance for a period of five years or more as agreed by the board of trustees of the company. In view of the above, we have decided to hire qualified and competent hands to occupy the following positions;

  • Chief Executive Officer
  • Head, Technical Services
  • Human Resources and Admin Manager
  • Sales and Marketing Executive
  • Plant Engineers / Technicians and Operators

Client Service Executive

Truck Drivers

5. Job Roles and Responsibilities

Chief Executive Officer – CEO:

  • Increases management’s effectiveness by recruiting, selecting, orienting, training, coaching, counseling, and disciplining managers; communicating values, strategies, and objectives; assigning accountabilities; planning, monitoring, and appraising job results; developing incentives; developing a climate for offering information and opinions; providing educational opportunities.
  • Responsible for providing direction for the business
  • Creates, communicates, and implements the organization’s vision, mission, and overall direction – i.e. leading the development and implementation of the overall organization’s strategy.
  • Responsible for signing checks and documents on behalf of the company
  • Evaluates the success of the organization

Head, Technical Services:

  • Serves as project manager of the organization; works directly with employees
  • Develops strategic plan by studying technological and financial opportunities; presenting assumptions; recommending objectives.
  • Accomplishes subsidiary objectives by establishing plans, budgets, and results measurements; allocating resources; reviewing progress; making mid-course corrections.
  • Coordinates efforts by establishing procurement, production, marketing, field, and technical services policies and practices; coordinating actions with corporate staff.
  • Builds company image by collaborating with customers, government, community organizations, and employees; enforcing ethical business practices.
  • Maintains quality service by establishing and enforcing organization standards.
  • Maintains professional and technical knowledge by attending educational workshops; reviewing professional publications; establishing personal networks; benchmarking state-of-the-art practices; participating in professional societies.
  • Makes certain that the technical department perform efficiently, coordinate employee efforts, and facilitate communications between management and recycling plant engineers, technicians and machine operators
  • Ensures that the organization work in line with international best practices.

Admin and HR Manager

  • Responsible for overseeing the smooth running of HR and administrative tasks for the organization
  • Designs job descriptions with KPI to drive performance management for clients
  • Regularly hold meetings with key stakeholders to review the effectiveness of HR Policies, Procedures and Processes
  • Maintains office supplies by checking stocks; placing and expediting orders; evaluating new products.
  • Ensures operation of equipment by completing preventive maintenance requirements; calling for repairs.
  • Defines job positions for recruitment and managing interviewing process
  • Carrying out staff induction for new team members
  • Responsible for training, evaluation and assessment of employees
  • Responsible for arranging travel, meetings and appointments
  • Updates job knowledge by participating in educational opportunities; reading professional publications; maintaining personal networks; participating in professional organizations.
  • Oversees the smooth running of the daily office activities.

Sales and Marketing Manager

  • Manages external research and coordinate all the internal sources of information to retain the organizations’ best customers and attract new ones
  • Models demographic information and analyze the volumes of transactional data generated by customer
  • Identifies development opportunities; follows up on development leads and contacts; participates in the structuring and financing of projects; assures the completion of development projects.
  • Writes winning proposal documents, negotiate fees and rates in line with organizations’ policy
  • Responsible for handling business research, market surveys and feasibility studies for clients
  • Responsible for supervising implementation, advocate for the customer’s needs, and communicate with clients
  • Develops, executes and evaluates new plans for expanding increase sales
  • Creates new markets cum businesses for the organization
  • Empowers and motivates the sales team to meet and surpass agreed targets

Accountant / Cashier:

  • Responsible for preparing financial reports, budgets, and financial statements for the organization
  • Provides managements with financial analyses, development budgets, and accounting reports; analyzes financial feasibility for the most complex proposed projects; conducts market research to forecast trends and business conditions.
  • Responsible for financial forecasting and risks analysis.
  • Performs cash management, general ledger accounting, and financial reporting for one or more properties.
  • Responsible for developing and managing financial systems and policies
  • Responsible for administering payrolls
  • Ensuring compliance with taxation legislation
  • Handles all financial transactions for Friends of The Earth Recycling®, LLC
  • Serves as internal auditor for Friends of The Earth Recycling®, LLC

Recycling Plant Engineers (2) and Technicians / Machine Operators (8)

  • Responsible for installing, maintaining and repairing of all the recycling machines in the plant
  • Responsible for operating recycling machines in the plant
  • Operates facilities for separating and sorting recyclable materials from nonhazardous waste streams
  • Operates facilities where commingled recyclable materials are sorted into distinct categories
  • Handles any other job functions as it relates to recycling materials.
  • Assists in loading and unloading waste materials and recycled materials.
  • Maintains a logbook of their driving activities to ensure compliance with federal regulations governing the rest and work periods for operators.
  • Keeps a record of vehicle inspections and make sure the truck is equipped with safety equipment, such as hazardous material placards.
  • Assists the transport and logistics manager in planning their route according to a pick – up and delivery schedule.
  • Inspect vehicles for mechanical items and safety issues and perform preventative maintenance
  • Complies with hazardous waste truck driving rules and regulations (size, weight, route designations, parking, break periods etc.) as well as with company policies and procedures
  • Collects and verify delivery instructions
  • Reports defects, accidents or violations
  • Welcomes clients and potential clients by greeting them in person or on the telephone; answering or directing inquiries.
  • Ensures that all contacts with clients (e-mail, walk-In center, SMS or phone) provides the client with a personalized customer service experience of the highest level
  • Through interaction with clients on the phone, uses every opportunity to build client’s interest in the company’s products and services
  • Manages administrative duties assigned by the human resources and admin manager in an effective and timely manner
  • Consistently stays abreast of any new information on the organizations’ products, promotional campaigns etc. to ensure accurate and helpful information is supplied to clients when they make enquiries

6. SWOT Analysis

Friends of The Earth Recycling®, LLC engaged the services of a core professional in the area of business consulting and structuring to assist our organization in building a well – structured recycling business that can favorably compete in the highly competitive recycling industry in the United States and the world at large.

Part of what the team of business consultant did was to work with the management of our organization in conducting a comprehensive SWOT analysis for Friends of The Earth Recycling®, LLC. Here is a summary from the result of the SWOT analysis that was conducted on behalf of Friends of The Earth Recycling®, LLC;

Our core strength lies in the power of our team; our workforce. We have a team of certified and highly trained and experience recycling engineers and technicians / machine operators, a team with excellent qualifications and experience in various niche areas in the recycling industry.

Aside from the synergy that exists in our carefully selected workforce, our product will be guided by best practices in the industry and our recycling plant is built to fit into the design of a 21 st century recycling plant.

As a new recycling plant in Bismarck – North Dakota, it might take some time for our organization to break into the market and gain acceptance especially from top profile clients ( big time manufacturing / production companies that make use of recycled materials ) in the already saturated and highly competitive recycling industry; that is perhaps our major weakness.

Another weakness is that we may not have the required cash to pump into promoting our business the way we would want to.

  • Opportunities:

No doubt, the opportunities in the recycling industry is massive considering the number of individuals and manufacturing companies who are now switching over to alternative source of raw materials basically to save cost and energy. As a recycling company, we are ready to take advantage of any opportunity that is available in the industry.

Just like any other business, one of the major threats that we are likely going to face is economic downturn. It is a fact that economic downturn affects purchasing / spending power. Another threat that may likely confront us is the arrival of a new recycling plant in same location where our target market exists and who may want to adopt same Business model like us.

7. MARKET ANALYSIS

  • Market Trends

One obvious trend in the recycling industry is that players in this industry leverage on saving the earth and balancing the ecosystem to promote their business.

As a matter of fact, governments all over the world and even international Non – Government Organizations are in the forefront when it comes to campaigning in favor of recycling materials to generate raw materials for industries as against tapping virgin raw materials. This is so because it will help save cost and energy and the earth that we live in will be the better for it.

Another trend is that is common in the recycling industry is that, with the advancement of technology, it is now easier the recycle and process almost any materials and liquid waste that exist in our world. This trend and the immerse support from government and NGOs is sure responsible for encouraging investors to venture into the recycling industry

Lastly, more and more manufacturing industries are beginning to see the benefits of going for recycling materials as against going for virgin raw materials in the production of their products. This is the reason why the industry is expanding and becoming more profitable and viable.

8. Our Target Market

Before starting our recycling business in Bismarck – North Dakota, we conducted a market survey and feasibility studies and we are certain that there is a wide range of manufacturing / production factories that cannot successfully run their businesses without sourcing for recycled raw materials from us.

In view of that, we have created strategies that will enable us reach out to various manufacturing / production companies who we know can’t afford to do without our products / recycled raw materials. Below is a list of the people and organizations that we have specifically market our products and services to;

  • Food and drinks processing and packaging companies
  • Roofing and construction companies
  • Chemical manufacturing companies
  • Manufacturers and Distributors
  • Printing Press (Publishing Houses)
  • Branding and Advertising agencies
  • Entrepreneurs and Start – Ups who would need recycled raw materials from us.

Our Competitive Advantage

The recycling industry is an emerging one that is yet to be fully accepted globally, therefore there is little or no competition in the industry at the moment. Although, there is a relationship between the emerging players as they cannot do without the other.

Since the industry is a multi-stage one, there is need for collaboration among the players in order to have a win-win situation for all the players. Without a shadow of doubt, there are loads of big time investors that have a stake in the recycling industry; but one thing is certain, there is room big enough to accommodate all players.

So, if you enter the industry today, you should brace up yourself for collaboration and prepare for serious competition in the nearest future as soon as the recycling industry enter it boom period, this period will definitely arrive especially in the developing world in little time when recycled product is seen in the same light as the new and “virgin” materials.

Our competitive advantage lies in the power of our team; our workforce. We have a team of certified and highly trained and experience recycling engineers and technicians / machine operators, a team with excellent qualifications and experience in various niche areas in the recycling industry.

Lastly, all our employees will be well taken care of, and their welfare package will be among the best within our category ( startups recycling companies in the United States ) in the industry. It will enable them to be more than willing to build the business with us and help deliver our set goals and achieve all our business aims and objectives.

9. SALES AND MARKETING STRATEGY

  • Sources of Income

Friends of The Earth Recycling®, LLC is established with the aim of maximizing profits in the recycling industry and we are going to go all the way to ensure that we do all it takes to meet and surpass the expectations of all our clients. Friends of The Earth Recycling®, LLC will generate income by selling and supplying the following products;

10. Sales Forecast

One thing is certain, there would always be manufacturing / production companies who cannot but source their raw materials from recycling plants.

We are well positioned to take on the recycling industry and we are quite optimistic that we will meet our set target of generating enough income / profits from the first six month of operations and grow our recycling company to enviable heights.

We have been able to critically examine the recycling market and we have analyzed our chances in the industry and we have been able to come up with the following sales forecast. The sales projection is based on information gathered on the field and some assumptions that are peculiar to similar startups in Bismarck – North Dakota.

Below is the sales projection for Friends of The Earth Recycling®, LLC, it is based on the location of our business and of course the wide range of our services and target market;

  • First Fiscal Year-: $150,000
  • Second Fiscal Year-: $250,000
  • Third Year-: $600,000

N.B : This projection is done based on what is obtainable in the industry and with the assumption that there won’t be any major economic meltdown and there won’t be any major competitor within same location. Please note that the above projection might be lower and at the same time it might be higher.

  • Marketing Strategy and Sales Strategy

We are mindful of the fact that there is stiffer competition in the recycling industry; hence we have been able to hire some of the best marketing experts to handle our sales and marketing.

Our sales and marketing team will be recruited based on their vast experience in the recycling industry and they will be trained on a regular basis so as to be well equipped to meet their targets and the overall business goal of Friends of The Earth Recycling®, LLC.

Our corporate goal is to grow Friends of The Earth Recycling®, LLC to become one of the top 10 recycling brands in the United States of America which is why we have mapped out strategy that will help us take advantage of the available market and grow to become a major force to reckon with not only in Bismarck – North Dakota but also in other cities in the United States of America.

Friends of The Earth Recycling®, LLC is set to make use of the following marketing and sales strategies to attract clients;

  • Introduce our recycling company by sending introductory letters alongside our brochure to manufacturing / production companies and other key stake holders in the manufacturing industry.
  • Advertise our business in relevant business magazines, newspapers, TV stations, and radio station.
  • List our business on yellow pages ads (local directories)
  • Attend relevant international and local expos, seminars, and business fairs et al
  • Create different packages for different category of clients in order to work with their budgets and still deliver good recycled raw materials
  • Leverage on the internet to promote our business
  • Engage direct marketing approach
  • Encourage word of mouth marketing from loyal and satisfied clients

11. Publicity and Advertising Strategy

We will not undermine the fact that for a lot of people to know what we do, we have to continuously advertise. We have been able to work with our in house brand and publicity consultants to help us map out publicity and advertising strategies that will help us walk our way into the heart of our target market.

We are set to become the number one choice for manufacturing / production companies in the whole of Bismarck – North Dakota and beyond which is why we have made provisions for effective publicity and advertisement of our recycling company.

Below are the platforms we intend to leverage on to promote and advertise Friends of the Earth Recycling®, LLC;

  • Place adverts on both print (newspapers and magazines) and electronic media platforms
  • Sponsor relevant community based events / programs
  • Leverage on the internet and social media platforms like; Instagram, Facebook , twitter, YouTube, Google + et al to promote our services
  • Install our Bill Boards on strategic industrial locations all around Bismarck – North Dakota
  • Engage in road show from time to time in targeted industrial estates
  • Distribute our fliers and handbills in target areas
  • Contact manufacturing / production companies by calling them up and informing them of Friends of The Earth Recycling®, LLC and the services we offer
  • List our solar panel installation, maintenance and repair company in local directories / yellow pages
  • Advertise our recycling company in our official website and employ strategies that will help us pull traffic to the site.
  • Ensure that all our staff members wear our branded shirts and all our vehicles / trucks are well branded with our company logo et al.

12. Our Pricing Strategy

At Friends of The Earth Recycling®, LLC we will keep the prices of our recycled raw materials below the average market rate for all of our customers by keeping our overhead low and by collecting payment in advance from corporate organizations who would hire our services. In addition, we will also offer special discounted rates to all our customers at regular intervals.

We are aware that there are some one – off jobs or government contracts that are always lucrative, we will ensure that we abide by the pricing model that is expected from contractors or organizations that bid for such contracts.

  • Payment Options

At Friends of The Earth Recycling®, LLC our payment policy will be all inclusive because we are quite aware that different people prefer different payment options as it suits them. Here are the payment options that we will make available to our clients;

  • Payment by via bank transfer
  • Payment via online bank transfer
  • Payment via check
  • Payment via bank draft
  • Payment via mobile money
  • Payment with cash

In view of the above, we have chosen banking platforms that will help us achieve our plans with little or no itches.

13. Startup Expenditure (Budget)

In setting up any business, the amount or cost will depend on the approach and scale you want to undertake. If you intend to go big by renting a place, then you would need a good amount of capital as you would need to ensure that your employees are well taken care of, and that your facility is conducive enough for workers to be creative and productive.

This means that the start-up can either be low or high depending on your goals, vision and aspirations for your business.The tools and equipment that will be used are nearly the same cost everywhere, and any difference in prices would be minimal and can be overlooked.

As for the detailed cost analysis for starting a standard recycling plant; it might differ in other countries due to the value of their money. However, this is what it would cost us to set up Friends of The Earth Recycling®, LLC in the United of America;

  • Business incorporating fees in the United States of America will cost – $750.
  • The budget for Liability insurance, permits and license will cost – $3,500
  • Acquiring facility that will accommodate the design of recycling plant we want to build will cost – $150,000.
  • The amount required to purchase the needed recycling equipment and machines – $120,000
  • Equipping the office (computers, printers, projectors, markers, servers / internet facility, furniture, telephones, filing cabinets, and electronics) will cost – $30,000
  • Amount required to purchase the needed software applications to run our business – $3,500
  • Launching an official Website will cost – $500
  • Amount need to pay bills and staff members for at least 2 to 3 months – $70,000
  • Amount needed to acquire trucks – $50,000
  • Additional Expenditure such as Business cards, Signage, Adverts and Promotions will cost – $5,000

Going by the report from the market research and feasibility studies conducted, we will need about four hundred and fifty thousand ( $450,000 ) U.S. dollars to successfully set – up a medium scale but standard recycling plant in the United States of America.

Generating Funding / Startup Capital for Friends of the Earth Recycling®, LLC

Friends of The Earth Recycling®, LLC is a business that will be owned and managed by Engr. Shannon Carson and his friend and business partner for many years Moses Carpenter. They are the sole financial of the business which is why they decided to restrict the sourcing of the start – up capital for the business to just three major sources.

These are the areas we intend generating our start – up capital;

  • Generate part of the start – up capital from personal savings and sale of his stocks
  • Generate part of the start – up capital from friends and other extended family members
  • Generate a larger chunk of the startup capital from the bank (loan facility).

N.B: We have been able to generate about $100,000 ( Personal savings $70,000 and soft loan from family members $30,000 ) and we are at the final stages of obtaining a loan facility of $350,000 from our bank. All the papers and document has been duly signed and submitted, the loan has been approved and any moment from now our account will be credited.

14. Sustainability and Expansion Strategy

The future of a business lies in the numbers of loyal customers that they have the capacity and competence of the employees, their investment strategy and the business structure. If all of these factors are missing from a business (company), then it won’t be too long before the business close shop.

One of our major goals of starting Friends of The Earth Recycling®, LLC is to build a business that will survive off its own cash flow without the need for injecting finance from external sources once the business is officially running. We know that one of the ways of gaining approval and winning customers over is to sell our recycled raw materials a little bit cheaper than what is obtainable in the market and we are well prepared to survive on lower profit margin for a while.

Friends of The Earth Recycling®, LLC will make sure that the right foundation, structures and processes are put in place to ensure that our staff welfare are well taken of. Our company’s corporate culture is designed to drive our business to greater heights and training and re – training of our workforce is at the top burner.

As a matter of fact, profit-sharing arrangement will be made available to all our management staff and it will be based on their performance for a period of ten years or more. We know that if that is put in place, we will be able to successfully hire and retain the best hands we can get in the industry; they will be more committed to help us build the business of our dreams.

Check List / Milestone

  • Business Name Availability Check: Completed
  • Business Incorporation: Completed
  • Opening of Corporate Bank Accounts various banks in the United States: Completed
  • Opening Online Payment Platforms: Completed
  • Application and Obtaining Tax Payer’s ID: In Progress
  • Securing a standard facility to build a standard and modern recycling plant: CompLeted
  • Application for business license and permit: Completed
  • Purchase of All form of Insurance for the Business: Completed
  • Conducting Feasibility Studies: Completed
  • Generating part of the start – up capital from the founders: Completed
  • Writing of Business Plan: Completed
  • Drafting of Employee’s Handbook: Completed
  • Drafting of Contract Documents: In Progress
  • Design of Logo for the business: Completed
  • Purchase of repair and installation tools and equipment: Completed
  • Graphic Designs and Printing of Packaging Marketing / Promotional Materials: Completed
  • Recruitment of employees: In Progress
  • Purchase of the needed recycling machines, equipment and trucks: In Progress
  • Purchase of the Needed furniture, office equipment, software applications, electronic appliances and facility facelift: In progress
  • Creating Official Website for the business: In Progress
  • Creating Awareness for the business: In Progress
  • Health and Safety and Fire Safety Arrangement: In Progress
  • Establishing business relationship with vendors and key players in various industries: In Progress

Related Posts:

  • eWaste Recycling Business Plan [Sample Template]
  • Tire Recycling Business Plan [Sample Template]
  • Scrap Metal Recycling Business Plan [Sample Template]
  • Pet Bottle Recycling Business Plan [Sample Template]
  • Medical Waste Management Recycling Business Plan [Sample Template]

Make In Business

Plastic Waste Recycling Plant – Business Plan, Profit & Cost Estimation

plastic waste recycling business

Plastic is a polymer known to be a non-biodegradable substance which is hazardous for the surrounding. Plastic cannot be decomposed by natural means unlike the biodegradable substances. The present world we live in is surrounded with billions of plastic products. If we recount that how many things we have used today we may easily find that most of things we have come around is made up of plastic. Thus, recycling of plastic bottles and other products provide us with huge business opportunity. Plastic recycling business is very profitable if carried out with proper business planning. In this article I will share information on how to recycle plastics in your own small scale plastic recycling plant to make profit.

Also Read:- 20 Most Profitable Recycling Businesses Available Today

Plastic is playing a huge role in our lives from usage as plastic bottles to toothbrush, mug, bucket, tub, containers, polybag, and many more. The usage of plastic has kept on rising years after years and now time has come that we cannot live without them. Plastic is a known non-biodegradable substance which means that it is not possible to break it through natural means. Plastic also a toxic substance because when it mixes in the atmosphere it causes pollution. Scientists are quite worried about the rise in plastic waste as they are unable to decompose them in comparison to the waste generation.

Generation of Plastic Waste:

Since the production of plastic in 1950s, 8.3 billion metric tons of plastic has been generated till recently. These plastics are mostly become trash after one time use. It is estimated that nearly 6.3 billion metric tons of plastic has become waste. Every year nearly 400-500 million tons of plastic waste is generated which continues to rise every year. Most of the products we use have been replaced by plastic. The shocking part in all these is that only 10-15% of total production of plastic waste is recycled.

Recycle, Reuse, And Reduce:

The 3R sums up everything on the issue of plastic waste generation. The best way to reduce plastic waste is to recycle it and reuse. There has been a rising trend seen in the recycle of plastic waste. Earlier it was took to task as a way to reduce waste and to make a use out of waste but now it has turned out to be a full-fledged business.

Many people these days are setting up plastic waste recycling plant where plastic wastes like plastic bottles, polythene, polybag, plastic containers, boxes, packets, sheets and their likes are recycled into useful products.

Plastic Waste Recycle Business Plan:

As one knows that every business requires a brief strategy and so is this business. Before we start the business to recycle plastic waste we need to first draw out a plan. Here are few objectives that are necessary to look at before we start the business of recycling plastic.

  • What are the requirements for Plastic Waste Recycle Business
  • Total investment required in setting up of recycling plant
  • Requirement of Land or Factory
  • Requirement of utilities and machines
  • Collection of plastic waste
  • What type of plastic waste will you recycle
  • Your market after recycle
  • Profit margin in plastic recycling
  • Return on Investment

The above nine point sums up the whole strategy of opening a plastic waste recycle plant. We need to first analyze these points and figure out the feasibility of whether this plan would succeed or not.

Requirements for Opening a Plastic Waste Recycle Plant:

  • The first basic thing you need to open up your recycle plant is a decent place. It should be at least of decent space where you can keep all the waste and waste product apart from equipment and utilities.
  • The second thing required is a closed space similar to a factory but small sized room can also work. It should be of at least 200 sq. feet of size.
  • The next necessary requirement is the machine by which you will recycle your plastic waste.
  • Next is the plastic waste which you need to recycle. For this you can make a network of plastic waste suppliers that can supply the required amount of plastic waste.

The other requirements include a proper electric connection, generator for emergency, papers for starting a recycle business from the designated authority, permission from other selected authorities, a technical staff that can guide how to recycle the plastic, few labors, containers to store the recycled product, etc.

Land Requirement and Factory:

The demand of land depends on at what scale your plant will operate. If you are interested in small scale recycling then a 50 sq. feet room can also work but it you want large scale recycling then at least 200 to 500 sq. feet of land is required for recycling process. The land should definitely have shades, closed space, large rooms, and technical room and so on. You need to have a clean and closed space where you will keep your machine. All such closed rooms should be ventilated to avoid suffocation. A large space should be dedicated to dump plastic waste while a clean space is necessary to keep the recycled product.

Requirement of Utilities:

As you get a factory for recycling, you need proper utilities to run your factory. The foremost thing you need is a proper electric connection. You should take the required connection based on your power demand. Another important thing is proper water supply. For emergency case you should keep a proper generator. The other utilities include parts related with recycling, small tools, machines, compressor, furniture, etc.

Machines for Recycling Plastic Waste:

You need to buy the required machine for recycling your plastic waste. The plastic is first compressed and then melted using the machine. Then it is given small shapes and is then cooled down using cold water. The machine for this comes in many types. Some machines have all in one features while some come in part. Machines also depends on what type of plastic you are recycling and at what scale you are recycling. Based on this the rate of machines depend. It would be better if you choose a large scale machine that has various features.

Process involved in recycling of plastic waste:

  • Collection of plastic waste and dumping
  • Sorting and separation of plastic waste like PVC, ABS, LD, etc
  • You can now supply these plastics raw material to recycling unit
  • Recycling process initiated
  • Compression and melting of raw materials obtained after grinding process
  • Formation of pellets
  • Manufacturing of new products like chair, table, bottle, etc.

After you setup your factory and have your utilities fixed. Get the plastic waste and start your recycling process. The major step involved in recycling is compressing and melting down of plastic in to a liquid. This is done in a way so that least pollution is generated. The next step involves filtering where waste residue is removed and higher quality of liquid is passed. The next step requires shaping up of the liquid plastic. Mostly they are shaped in small brick shaped or pellet shaped. They cooled down in cold water and are later put in a dry container.

Technician and Labors:

To carry all the process of recycling you definitely require a technical mind plus man force. Hire a technician who knows how to work with machines and recycle plastic. To save cost you can hire the technician for a while and after learning from him you can try it on your own. You can also take help from guides or can do a short course on it. You should also hire some labors based on your requirement to carry out the job.

Cost Involved in Setting up of plastic recycling plant:

To calculate the cost one needs to calculate the cost of all the required machines and equipment mentioned above. The first is the land whose cost depends on the location of purchase. To get the land in less cost you should buy it on outskirts of the city. Though you should ensure that you get proper facilities wherever you have purchased the land. The factory setup can easily cost you Rs 5 to 10 lakhs. The setting up of machine for recycling costs from Rs 3.5 lakhs to 35 lakhs and beyond. Don’t make cost a factor while buying the machine as it should execute the task very well based on the requirement.

Cost of other utilities will come around 1-2 lakhs per month. You can add the cost of labor and technician as well. The other requirement includes the money required to purchase plastic waste. This doesn’t costs much, around 20-30 thousand rupees per month is enough. Money required in advertisement, transportation, finishing, packing and manufacturing will add up as well. One can expect a total of 10-25 lakh rupees investment for the first time with a monthly expense of Rs 1-2 lakhs.

How to collect plastic waste for recycling:

Team up with scrap pickers and plastic waste collection houses that you will find many. Make a network with them so that they can supply you the required amount of plastic waste. Most of them will supply plastic waste to your plant while in some cases you need to transport. Make sure that your supplier uses plastic waste compressor to reduce cost involved in transportation or else it would scale up your cost requirement.

What kind of plastic you will recycle?

Make up your mind of what kind of plastic waste will you recycle. Try to start with small recycling plant that recycles plastic bottles, plastic sheets, polybag, small plastic containers, and their likes. You may later add PVC pipes, sheets, plastic tanks, and many others. There are different types of machine and methods required to recycle different types of plastic so choose that one that gives maximum returns.

Later on Requirements and Usage:

Based on market usage these recycled plastics are sold in the market. To make it economically more successful one can start manufacturing basic plastic products. Making polybag is one of the most successful ways to use recycled plastic. For this you just need a machine that manufactures these polybags.

Market for Recycled Plastic Waste:

The market for recycled plastic is very huge as the original non-recycled plastic is quite costlier than the recycled one. The recycled plastic lacks quality in comparison to the original fresh plastic. Your market will depend on the type of plastic and the number of times the plastic has been recycled. The first time recycled plastics are used in manufacturing high quality plastic items while the 2-3 times recycled plastics are used to manufacture plastic bottles. The lowest quality of recycled plastic is used in manufacturing use and throw plastic bottles, polythene, one time use containers, boxes and their likes.

The recycled plastic that is of the lowest grade can be sold to road departments that are using molten plastic in the place of bitumen to build roads. Molten plastic is similar to tar and is durable than bitumen. 60 kg of plastic can build a 500 meter road that is 8 meter broad. Kerala road department in India has built many such roads using recycled plastic.

Make a strong market that can offer you different rates for your recycled plastic. You can sell it to plastic product manufacturing companies, polybag makers, road transport authority and so on.

Return on Investment:

The starting return would not be much higher as the investment is high. You can take loans during investment, finance your business or can share the cost with partners. If you manage to reduce investment in factory setup then you may get starting returns. After few months of start, you can get meaningful return by selling recycled plastic.

To add the profit you can start manufacturing basic plastic products like polybags, small use and throw plastic products and so on. They have huge market. You can contact road department to take the recycled plastic of lowest order to build road as it can give you good returns.

Some benefits of a plastic waste recycling plant include reducing the amount of plastic waste in the environment, creating new products from recycled plastic, and creating jobs for people who operate the recycling plant.

The costs associated with a plastic waste recycling plant include the cost of the facility, the cost of the equipment, the cost of the raw materials, the cost of the labor, and the cost of the waste disposal.

The process of a plastic waste recycling plant usually starts with sorting the waste by type. The most common types of plastic are PET (polyethylene terephthalate), HDPE (high-density polyethylene), and PVC (polyvinyl chloride). After the waste is sorted, it is then cleaned and shredded into small pieces. The shredded pieces are then melted and formed into pellets. The pellets are then sold to companies that use them to make new products.

The end products of a plastic waste recycling plant can vary depending on the type of plastic that is being recycled. However, common end products from a plastic waste recycling plant include plastic pellets, granules, or flakes.

The benefits of recycling plastic waste are many and varied. They include reducing the amount of waste that ends up in landfill, saving energy and resources that would be required to produce new plastic products, and helping to reduce greenhouse gas emissions.

There are a number of challenges associated with recycling plastic waste. One of the biggest challenges is that plastics are often mixed with other materials, making them difficult to recycle. Additionally, plastics can be contaminated with food or other waste, which makes them even more difficult to recycle. Finally, many plastics are not recyclable at all, which means they must be disposed of in landfill sites.

There are many benefits to using recycled plastic. Recycled plastic can be used to make new products, which reduces the need for new materials and helps to conserve resources. Additionally, using recycled plastic can help to reduce pollution and greenhouse gas emissions, as well as save energy.

There are several challenges associated with using recycled plastic. One challenge is that recycled plastic may not be as strong as virgin plastic. This means that it may not be suitable for certain applications where strength is important. Another challenge is that recycled plastic can be more expensive than virgin plastic. This is because it takes more energy and resources to recycle plastic than it does to produce virgin plastic. Finally, recycled plastic may contain impurities that can affect its quality.

Similar Posts

Starting E-Waste Recycling Plant – Profitable Business plan

Starting E-Waste Recycling Plant – Profitable Business plan

Starting a Textile Recycling Company in 10 Steps – Business Plan

Starting a Textile Recycling Company in 10 Steps – Business Plan

Scrap Metal Recycling Business Plan – A Profitable Opportunity In India

Scrap Metal Recycling Business Plan – A Profitable Opportunity In India

Starting Waste Paper Recycling Plant – Business Plan

Starting Waste Paper Recycling Plant – Business Plan

Aluminium Recycling Business Plan – Start Your Own Recycling Plant

Aluminium Recycling Business Plan – Start Your Own Recycling Plant

How to Start a Recycling Pickup Business in 10 Steps

How to Start a Recycling Pickup Business in 10 Steps

How plastics waste recycling could transform the chemical industry

If plastics demand follows its current trajectory, global plastics-waste volumes would grow from 260 million tons per year in 2016 to 460 million tons per year by 2030, taking what is already a serious environmental problem to a whole new level. In the face of public outcry about global plastics pollution, the chemical industry is starting to mobilize on this issue. Our recent article “ No time to waste ” showed how industry leadership is moving beyond the use-once-and-discard approach—under which the plastics industry has grown up—and embracing an expanded definition of product stewardship that includes dealing with plastics waste. As we underlined in that article, this is not only what society demands, and is becoming a condition for the industry to retain its license to operate, but could also represent an important and profitable new business opportunity.

Stay current on your favorite topics

That last insight is built on our comprehensive assessment of where future global waste flows will come from, how they could be recycled, and what economic returns this activity could offer—research that has filled a major gap in the public debate. In this article, we outline a scenario for the plastics industry through which 50 percent of plastics worldwide could be reused or recycled by 2030—a fourfold increase over what is achieved today—and that also has the potential to create substantial value. Following that path, plastics reuse and recycling could generate profit-pool growth of as much as $60 billion for the petrochemicals and plastics sector, representing nearly two-thirds of its possible profit-pool growth over the period. We also discuss the levels of support that will be needed more broadly across society, including from regulators, major plastics users such as consumer-packaged-goods companies, and consumers, to get to this outcome.

For petrochemicals and plastics companies—and by extension the chemical industry, since plastics production accounts for well over one-third of the industry’s activities—this presents an array of threats and opportunities, and we outline the kinds of strategic questions they will need to evaluate and the choices to make.

Modeling a virtuous circle of plastics recycling worldwide

Our research shows that just 12 percent of plastics waste is currently reused or recycled (Exhibit 1). The fact that the great majority of used plastics goes to incineration, 1 It can be argued that incineration at least recovers the energy contained in plastics, but our research shows that the associated efficiency is typically low. landfills, or dumps, means that these materials are lost forever as a resource, despite plastics’ potential for reuse and recycling. Plastics production requires substantial capital investment and a substantial carbon footprint. Reusing plastics not only reduces these investment needs but can also contribute to reducing total industrial carbon emissions .

Images of plastics waste across the globe have contributed to a consumer backlash that is translating to regulatory moves to ban or restrict plastics use in numerous geographies, notably the European Union. Marine plastics pollution has been a powerful force to mobilize public opinion, and our colleagues have suggested ways to address the problem . When considering the potential for plastics-waste recycling, however, marine plastics pollution could best be understood as the highly visible tip of the iceberg.

What the chemical industry—along with major consumer industries, the waste industry, and indeed society, more broadly—has been lacking is a clear picture of a path forward under which the volumes of plastics being discarded could be recaptured and reused.

Also lacking has been a full perspective on where the majority of waste will come from and which recovery and recycling technologies offer the biggest potential.

About the research

To help build a picture of possible paths forward, we have created a comprehensive model of global plastics waste generation at both regional and country levels, covering all the major polymer categories. We then mapped the model against available plastics recovery and recycling technologies and their regional process economics. As regulations governing recycling—along with the behavior of businesses and consumers—will play a defining role in what recycling levels can be achieved, we have also modeled scenarios to cover these differences in societal approaches.

The base-case scenario conditions assume recycling is optimized for profitability, and waste leakage minimized using low-cost approaches. The second scenario adds on to this progress in collection, sorting, and recycling technologies. The third scenario further adds a multi-stakeholder push for increased reuse and recycling, backed by a range of regulatory measures. The different scenarios allow us to project recovery rates and profitability potential to 2030 and 2050. There is clearly potential in principle for significant new technology breakthroughs and disruptions; much of this work is still at an early stage, but we have factored some elements of such advances into our scenarios.

We have used a $75-per-barrel oil price as our reference case; this price is in line with our view of long-term pricing scenarios based on the potential cost curve over the period for crude-oil production. We have also explored scenarios at $50 and $100 a barrel, given the historical volatility of oil prices and because the feasibility of plastics recycling is sensitive to these prices. Our modeling suggests the value-creation potential at $50 per barrel would be approximately one-third of what could be achieved in the reference case, while at $100 per barrel it would be approximately two-thirds more. It is clear that the smaller profit pool at the lower oil-price level would throw into question much recycling activity, while the larger pool at the higher level makes recycling more attractive.

We address this gap with a comprehensive model of global plastics-waste generation, the different approaches to plastics reuse and associated recycling technologies, and their economics. Our reference case scenario assumes an oil price of $75 per barrel. We’ve also explored lower and higher price scenarios and their correspondingly smaller and larger potential profit pools, as well as different societal approaches to recycling, since these factors all have a major influence on the feasibility of plastics recycling. (For more information on the model, please see sidebar “About the research.”)

Technologies to handle all polymer families: Tapping the potential

Let’s start with a look at the enabling technologies that underpin these projections—technologies that exist or are recognized as technically feasible and could make possible more plastics reuse. These include a massive expansion of mechanical recycling volumes and the launch on an industrial scale of two relatively new technologies—monomer recycling and reprocessing of plastics waste to make liquid feedstock in a cracking-type process, known as pyrolysis.

Mechanical recycling is already established as a sizeable business—if nowhere near the scale of the mainstream petrochemicals and plastics industry—in many of the world’s developed economies, and it’s focused on polyethylene terephthalate (PET), high-density polyethylene (HDPE), and polypropylene recycling. Contrary to commonly held assumptions that waste management is simply a cost burden for municipalities and taxpayers, there are many examples where mechanical recycling is already profitable, albeit often in selective applications or markets. This is because of its fundamentally different starting point from traditional plastics manufacture: mechanical recycling can generate new polymer without having to invest billions of dollars in steam crackers and other units to create petrochemical building blocks. Therefore, it starts out as a comparatively advantaged route to polymer production (Exhibit 2).

The mechanical-recycling technology can also be used for recycling many other polymers. But these businesses have not yet grown much due to constraints in collection of the other major-volume resins such as low-density polyethylene (LDPE). Our modeling suggests that LDPE and HDPE mechanical recycling has the potential to generate the largest profit pool through 2030, primarily reflecting expectations for continuing high profitability in the virgin polyethylene market due to the tight supply–demand outlook. Our projections suggest that mechanical recycling rates could increase from the current level of 12 percent of total plastics volumes to 15 to 20 percent 2 Mechanical recycling levels are limited by the fact that polymer quality deteriorates after multiple rounds of recycling, to the point that the resin cannot be mechanically recycled again. Mechanically recycled polymers also build up residue, in particular, from pigments. At this point, pyrolysis provides the best value-creating treatment option. of the much larger projected total plastics output by 2030, assuming oil prices of $75 per barrel. Under a scenario where oil prices move below $65 a barrel, the economics of mechanical recycling become more challenging; this pattern was seen following the 2015 fall in oil prices, and was a factor in slowing recycling efforts.

Would you like to learn more about our Chemicals Practice ?

The second component is monomer recycling. Although it is inherently restricted in its application to condensation-type polymers such as PET and polyamide, 3 Polyamide is also known as nylon. monomer recycling has the potential to generate some of the highest plastics recycling profitability levels. Again, this is because monomer recycling can avoid the capital investments needed for steam crackers and aromatics plants, as well as the high-capital-cost plants required to make PET and polyamide intermediates.

Third, our analysis suggests that re-converting waste plastics into cracker feedstocks that could displace naphtha or natural-gas-liquids demand—most likely using a pyrolysis process to do this—also may be economically viable, and it is more resilient to lower oil prices, remaining profitable down to $50 a barrel. Pyrolysis 4 Pyrolysis processes can convert used plastics to a hydrocarbon fraction that can be used as feedstock in olefins crackers or as a transportation fuel. The decision on which use it would go to would depend on demand dynamics in the location where the pyrolysis plant operates. is an invaluable technology to treat mixed polymer streams, which mechanical recycling technologies currently cannot handle. Pyrolysis also is an important back-up process to handle polymers that have exhausted their potential for further mechanical recycling. A number of pyrolysis players are coming forward, offering a range of facilities from large-scale plants with capacities of 30,000 to 100,000 metric tons a year to much smaller-scale modular units with capacity up to 3,000 metric tons a year.

Building a global picture

How could different regions contribute to worldwide value-creation growth? The modeling includes projecting the deployment of the most appropriate technology in geographies where it is needed and takes into account that some are still on a steep learning curve. The scenarios also incorporate an assessment of how waste collection and management will be able to ramp up. For example, most emerging-market countries lack infrastructure for sorting trash into different waste streams (and even in countries where human waste pickers salvage plastics, the volumes recovered are a small part of the total waste flow). As these countries build up their waste-management capabilities, the first step will be to separate the plastics waste from other wastes. Once this is achieved, pyrolysis of mixed plastics waste is likely to provide the most efficient way to process it, until capabilities are in place to separate different plastics. In the short to medium term, emerging markets are also likely to need to build incinerators to address their overall waste flows.

Not surprisingly, our projections for 2030 suggest China would represent the biggest potential profit pool—reflecting its position as the world’s biggest market for plastics use and biggest plastics-waste generator, as well as the fact that it has long had an established market for reused resin. Asia outside China will be the next biggest profit pool, a reflection of the massive projected demand growth in the region for plastics through 2030. In both the United States and Europe, redirecting plastics waste into plastics production via mechanical recycling or pyrolysis instead of abandoning it in landfills or incinerating it could generate sizeable profit pools.

Plastics-waste flows transformed

Based on these models, we project that plastics reuse could rise to as much as 50 percent of plastics production by 2030, assuming a $75-a-barrel oil price and an effective regulatory framework reinforced by supportive behavior from other industry stakeholders and consumers (Exhibit 3). This rate would still be lower than what the paper industry has achieved but would nevertheless represent a major step for the petrochemical and plastics industry.

To achieve a 50 percent recovery rate by 2030, the modeling suggests that waste-recovery capital investment of about $15 billion to $20 billion per year would be required. To put those figures in perspective, the global petrochemical and plastics industry has invested, on average, about $80 billion to $100 billion each year over the past decade.

Toward a new manufacturing landscape for the plastics industry

A reuse level of this kind would also profoundly affect new plastics production. By 2030, up to almost one-third of plastics demand could be covered by production based on previously used plastics rather than from “virgin” oil and gas feedstocks. This estimate is based on a high-adoption scenario, comprising a massive increase in mechanical recycling volumes, a takeoff in pyrolysis, and oil prices at around $75 per barrel.

A new relationship to oil?

These projections for how future plastics demand could be met—with nearly 60 percent of plastics demand covered using recovered plastics as raw material by 2050—suggest that expectations for oil-demand growth may need to be revised. Over the past several years, a view has emerged 1 1. Such a view has recently been summarized in the International Energy Agency’s October 2018 report on petrochemicals, The future of petrochemicals , on iea.org. that growing demand for petrochemicals—primarily for plastics manufacture—could help to offset the fall in demand for oil resulting from electric vehicles making inroads in the vehicle fleet. However, if plastics waste is able to cover as much as nearly 60 percent of new demand for plastics as shown in Exhibit 5, it will reduce oil demand for making those plastics. Our projections suggest demand growth for chemicals production could evolve closer to 1 percent a year than the 4 percent a year that has been shared in recent oil-industry demand forecasts. While increased recycling of plastics represents a gain in circular-economy terms, it is less good news for oil-resource-holding countries and oil companies, which will lose part of a source of future demand growth and could even depress oil pricing.

Projecting to 2050 suggests that nearly 60 percent of plastics demand could be covered by production based on previously used plastics (Exhibit 4). This will substantially reduce the amount of oil required to cover global plastics demand, with projections suggesting oil demand running 30 percent lower than a business-as-usual scenario. This outcome would require revisions of recently published forecasts that show petrochemicals making the largest contribution to oil demand growth over the next two decades (see sidebar “A new relationship to oil?”).

What this could mean for petrochemicals and plastics players

Under the high-adoption scenario, the cost position of plastics-waste-based feedstocks—via mechanical recycling, monomer recycling, or reuse through pyrolysis or other feedstock supply—could potentially be so attractive that they could account for two-thirds of the profit-pool growth of the petrochemicals and plastics industry by 2030 (Exhibit 5).

We would like to underscore the repositioning of the industry that this change would represent. Over the past two decades, the petrochemical industry has seen a major part of its profitability growth come from accessing advantaged feedstock . Assuming the scenario conditions can be met, the ability to access and handle plastics waste would be a comparable key to success in the future, with plastics waste potentially becoming the next source of feedstock advantage for polymer production.

How should petrochemical and plastics companies position themselves for these possibilities, and what steps should they take to be able to capture a share of the potential profit pool?

IandP_Saving-the-ocean-from-plastic-waste_1536x1536_Original

Saving the ocean from plastic waste

First, chemical-company CEOs should acknowledge up front that resolving the plastics-waste issue is a long-term challenge that may not be resolved on their watch, but it is nevertheless one where they need to decide what steps to take in the long-term interest of their enterprise and of society. At the same time, they need to recognize this as a classic case of “strategy under uncertainty” in which they need to factor in potentially different outcomes and plan their strategies with the appropriate degree of flexibility.

Second, they need an understanding of how the position of their product portfolio is likely to evolve, under the different plastics-recycling scenarios. That will bring to the surface potential actions to take and investment opportunities, or conversely, problems to be addressed in their current portfolio.

Third—and this will be partly determined by what geographies they are active in and which polymers they make—companies must plan their moves around three areas of activity that will underpin future growth in plastics recycling. Plastics companies should work with OEMs and regulators to design uses of plastics that are straightforward to recycle, and push for levels of recycled content that will stimulate demand. Next, to assure a growing and high quality supply of waste to recycle, plastics companies need to get involved in waste-management technology improvements that will facilitate collection, sorting, and cleaning. Finally, plastics makers should support development of technologies and building of recycling infrastructure that will bring waste plastics back into the value chain.

The new to-do list

A number of no-regrets moves are coming into view. Establishing partnerships or identifying acquisition targets could help players gain access to needed technology or secure sufficient access to waste-plastics feedstock supply. In the case of technology, that may include investing in start-ups undertaking promising process development and collaborating with research institutes. In the case of feedstock, this could take the form of long-term supply agreements with municipalities, waste-management companies, landfill sites, and, in effect, any player with access to large quantities of plastics waste. Possible strategies could even include back integration, whereby a petrochemical company acquires or establishes a waste-collection operation.

Plastics companies may want to boost their investments in mechanical recycling operations to facilitate rapid expansion of their offering to include recycled resins. There have been some recent acquisitions of plastics-recycling companies in Europe by major petrochemical companies, a trend likely to continue.

Petrochemical and plastics companies have to be prepared to adopt a different business model, where they will have to source plastics-waste supply from a large number of scattered players rather than getting their raw materials in bulk from one source.

As our discussion above has laid out, certain regions, technologies, and polymers could be much more attractive than others. Companies will need to identify what their product-portfolio priorities should be, and what their regional focus should be.

As demand for plastics continues to grow worldwide, the imperative to put in place an effective system to handle the waste-plastics volumes that will be generated becomes all the more pressing. Our research shows that a development path could be established that could quadruple the amount of waste plastics going to reuse and recycling, to around 50 percent of the volumes produced. Getting there will require achieving an alignment of regulators and supporting conduct from major user industries such as consumer goods and automotive—and not least support from society more generally that relies on plastics daily. For the chemical industry the stakes are high. It has much to lose if the waste-plastics issue develops into widespread product bans and demand destruction. But it also has a lot to gain, through building a new recycling-based branch of the petrochemicals and plastics industry and tapping potential profit-pool growth.

Thomas Hundertmark is a senior partner in McKinsey’s Houston office, Mirjam Mayer is a consultant in the Vienna office, Chris McNally is a partner in the London office, Theo Jan Simons is a partner in the Cologne office, and Christof Witte is a consultant in the Berlin office.

The authors wish to thank Florian Budde, Stefan Emprechtinger, Manuela Hollering, Henry Keppler, Mikhail Kirilyuk, and Helga Vanthournout for their contributions to this article.

Explore a career with us

Related articles.

No time to waste: What plastics recycling could offer

No time to waste: What plastics recycling could offer

IandP_Saving-the-ocean-from-plastic-waste_1536x1536_Original

Petrochemicals 2030: Reinventing the way to win in a changing industry

Recycle and Reuse to Reduce Plastic Waste - A Perspective Study Comparing Petro- and Bioplastics

  • Review paper
  • Published: 23 May 2024

Cite this article

plastic recycling business plan

  • Farah Mneimneh 1 ,
  • Nour Haddad 2 &
  • Seeram Ramakrishna 1 , 3  

28 Accesses

Explore all metrics

Especially in light of the growing demand for plastic products, the urgency to reduce greenhouse gas emissions and combat climate change has underscored the need for the plastics sector to embrace sustainable practices. Petroplastics are widely used polymers that may be recycled via mechanical, chemical, and reusability methods. They are mostly sourced from petrochemical sources. As an alternative that is more sustainable, bioplastics have gained popularity due to their lower carbon emissions during manufacture and decreased need on petroleum feedstocks. Thus, the purpose of this study is to examine the characteristics and uses of both petroplastics and bioplastics thoroughly. This is followed by an analysis of the benefits and downsides of many recycling methods, including solvent-based, mechanical, chemical, and energy recovery systems. Moreover, an evaluation of the quality of plastic after recycling is carried out in order to clarify the inherent difficulties and restrictions associated with each recovery method. Inquiry like this helps the plastics sector create strong standards that protect the environment and promote more sustainable operations. This research also includes factors on which depends the quality of the plastic products such as the degree of mixing, the degree of degradation, and the presence of low molecular weight compounds. It also includes challenges and limitations due to some properties of the manufactured plastics such as their quality, their flexibility, or the recycling process which formed them. Finally, this study suggests further research regarding material property deterioration, cost, and sorting issues in plastic recycling.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price includes VAT (Russian Federation)

Instant access to the full article PDF.

Rent this article via DeepDyve

Institutional subscriptions

plastic recycling business plan

Similar content being viewed by others

plastic recycling business plan

Plastic Waste: Challenges and Opportunities to Mitigate Pollution and Effective Management

plastic recycling business plan

Municipal solid waste management and landfilling technologies: a review

plastic recycling business plan

The plastic waste problem in Malaysia: management, recycling and disposal of local and global plastic waste

Data availability.

Not applicable.

MacArthur DE, Waughray D, Stuchtey MR (2016) The new plastics economy, rethinking the future of plastics. Ellen MacArthur Foundation and McKinsey & Company London, UK, World Economic Forum

Google Scholar  

Gilbert M (2017) Plastics materials: Introduction and historical development. Brydson’s plastics materials. Elsevier, pp 1–18

Gregory MR (2009) Environmental implications of plastic debris in marine settings—entanglement, ingestion, smothering, hangers-on, hitch-hiking and alien invasions. Philosophical Trans Royal Soc B: Biol Sci 364(1526):2013–2025

Article   Google Scholar  

Tan J, Jia S, Ramakrishna S (2023) Accelerating Plastic Circularity: a critical Assessment of the pathways and processes to Circular Plastics. Processes 11(5):1457

Mancini SD, de Medeiros GA, Paes MX, de Oliveira BOS, Antunes MLP, de Souza RG et al (2021) Circular economy and solid waste management: challenges and opportunities in Brazil. Circular Econ Sustain 1(1):261–282

Malinauskaite J, Jouhara H, Czajczyńska D, Stanchev P, Katsou E, Rostkowski P et al (2017) Municipal solid waste management and waste-to-energy in the context of a circular economy and energy recycling in Europe. Energy 141:2013–2044

Tsai FM, Bui T-D, Tseng M-L, Lim MK, Hu J (2020) Municipal solid waste management in a circular economy: a data-driven bibliometric analysis. J Clean Prod 275:124132

Mneimneh F, Ghazzawi H, Ramakrishna S (2023) Review study of energy efficiency measures in favor of reducing carbon footprint of electricity and power, buildings, and transportation. Circular Econ Sustain 3(1):447–474

Gibson DCL (2022) Update on UN Roadmap for a New Global Plastics Treaty. Accessed

García-Rubio P (2020) 5 Recycling Lessons From Different Countries in the World. Accessed

Tiseo I (2023) Plastic waste in the United States - statistics & facts. Accessed Feb 8, 2023

ResearchAndMarkets.com: UAE Plastic Recycling Market Analysis 2022: Plant Capacity, Production, Operating Efficiency, Demand & Supply, End-User Industries, Distribution Channel and Regional Demand (2022) Accessed Retrieved October 31, 2022

Tiseo I (2023) Recycling rate of plastic packaging waste in the UK 2012–2021. Accessed Feb 6, 2023

Arikan EB, Ozsoy HD (2015) A review: investigation of bioplastics. J Civ Eng Arch 9(1):188–192

Company TBR (2023) Bioplatic Global Market Report. https://www.thebusinessresearchcompany.com/report/bioplastics-global-market-report

Bioplastics E (2022) Bioplastics market data

DataBridge (2022) Middle East and Africa Bioplastic Multi-Layer Films Market for Compostable Food Service Packaging – Industry Trends and Forecast to 2029. Accessed Feb 2023 2023

Mori R (2023) Replacing all petroleum-based chemical products with natural biomass-based chemical products: a tutorial review. RSC Sustain 1(2):179–212

Article   CAS   Google Scholar  

Delva L, Van Kets K, Kuzmanovic M, Demets R, Hubo S, Mys N et al (2019) Mechanical Recycling of Polymers for Dummies. Capture-Plastics to Resource

Sinha V, Patel MR, Patel JV (2010) PET waste management by chemical recycling: a review. J Polym Environ 18(1):8–25

Sherwood J Closed-loop recycling of polymers using solvents. Johns Matthey Technol Rev. 2020:4–15

Oladejo J, Shi K, Luo X, Yang G, Wu T (2018) A review of sludge-to-energy recovery methods. Energies 12(1):60

Stasiškienė Ž, Barbir J, Draudvilienė L, Chong ZK, Kuchta K, Voronova V et al (2022) Challenges and strategies for bio-based and biodegradable plastic waste management in Europe. Sustainability 14(24):16476

Andrady AL, Neal MA (2009) Applications and societal benefits of plastics. Philosophical Trans Royal Soc B: Biol Sci 364(1526):1977–1984

Andrady A (2011) Microplastics in the marine environment. Mar Pollute Bull 62(8):1596–1605

Cole M, Lindeque P, Halsband C, Galloway TS (2011) Microplastics as contaminants in the marine environment: a review. Mar Pollut Bull 62(12):2588–2597

Europe P (2013) The Facts 2013: An Analysis of European Latest Plastics Production, Demand and Waste Data. Association of Plastics Manufacturers. Brussels, Belgium. 36pp

Gallagher A, Rees A, Rowe R, Stevens J, Wright P (2016) Microplastics in the Solent estuarine complex, UK: an initial assessment. Mar Pollut Bull 102(2):243–249

Maanan M, Saddik M, Maanan M, Chaibi M, Assobhei O, Zourarah B (2015) Environmental and ecological risk assessment of heavy metals in sediments of Nador lagoon, Morocco. Ecol Ind 48:616–626

Turner A (2016) Heavy metals, metalloids and other hazardous elements in marine plastic litter. Mar Pollut Bull 111(1–2):136–142

Prata JC, Lavorante BR, Maria da Conceição B, Guilhermino L (2018) Influence of microplastics on the toxicity of the pharmaceuticals procainamide and doxycycline on the marine microalgae Tetraselmis Chuii. Aquat Toxicol 197:143–152

Halden RU (2010) Plastics and health risks. Annu Rev Public Health 31:179–194

Simon C, Schnieders F (2009) Business Data and Charts 2007 by PlasticsEurope Market Research Group (PEMRG). Status September 2008. ed

Rem PC, Olsen S, Welink J-H, Fraunholcz N (2009) Carbon dioxide emission associated with the production of plastics-a comparison of production from crude oil and recycling for the Dutch case. Environ Eng Manag J 8(4):975–980

Uchikura T Bioplastics vs. regular petroleum-based plastics: How do they compare? Accessed Feb 2023

SLRecycling What Plastics Can be Recycled? https:// www.slrecyclingltd.co.uk/what-plastics-can-and-cannot-be-recycled/#:~:text=What%20Happens%20to%20Plastic%20that,reused%20multiple%20times%20before%20disposal Accessed Feb 2023

Chen G-Q (2010) Plastics completely synthesized by bacteria: polyhydroxyalkanoates. Plastics from bacteria. Springer, pp 17–37

Ru J, Huo Y, Yang Y (2020) Microbial degradation and valorization of plastic wastes. Front Microbiol 11:507487

Qin Y, Wang X (2010) Carbon dioxide-based copolymers: environmental benefits of PPC, an industrially viable catalyst. Biotechnol J 5(11):1164–1180

Chen G-Q, Patel MK (2012) Plastics derived from biological sources: present and future: a technical and environmental review. Chem Rev 112(4):2082–2099

Lamberti FM, Román-Ramírez LA, Wood J (2020) Recycling of bioplastics: routes and benefits. J Polym Environ 28(10):2551–2571

Sharma SK, Mudhoo A (2011) A handbook of applied biopolymer technology: synthesis, degradation and applications. Royal society of chemistry

Mekonnen T, Mussone P, Khalil H, Bressler D (2013) Progress in bio-based plastics and plasticizing modifications. J Mater Chem A 1(43):13379–13398

DataBridge (2022) North America Polylactic Acid (PLA) Market Analysis and Insights. Accessed Feb 2023 2023

Babu RP, O’connor K, Seeram R (2013) Current progress on bio-based polymers and their future trends. Prog Biomater 2(1):1–16

Yu L, Dean K, Li L (2006) Polymer blends and composites from renewable resources. Prog Polym Sci 31(6):576–602

Malkani KAT (2022) Accessed Sep 2022 2022

Global PHA (2023) market value 2019–2025. https://www.statista.com/statistics/1010383/global-polyhydroxyalkanoate-market-size/ Accessed Jan 25, 2023 2023

Aliotta L, Seggiani M, Lazzeri A, Gigante V, Cinelli P (2022) A brief review of poly (butylene succinate)(PBS) and its main copolymers: synthesis, blends, composites, biodegradability, and applications. Polymers 14(4):844

Global polyethylene demand and capacity (2023) 2015–2022. https://www.statista.com/statistics/1246675/polyethylene-demand-capacity-forecast-worldwide/ Accessed Jan 25, 2023 2023

U.S (2023) polyethylene production volume 1990–2019. https://www.statista.com/statistics/975591/us-polyethylene-production-volume/ Accessed Jan 25, 2023 2023

Storz H (2013) Bio-based plastics: status, challenges and trends

Jamshidian M, Tehrany EA, Imran M, Jacquot M, Desobry S (2010) Poly-lactic acid: production, applications, nanocomposites, and release studies. Compr Rev Food Sci Food Saf 9(5):552–571

Baltieri RC, Innocentini Mei LH, Bartoli J (2003) Study of the influence of plasticizers on the thermal and mechanical properties of poly (3-hydroxybutyrate) compounds. Wiley Online Library, Macromolecular Symposia, pp 33–44

Jacquel N, Freyermouth F, Fenouillot F, Rousseau A, Pascault JP, Fuertes P et al (2011) Synthesis and properties of poly (butylene succinate): efficiency of different transesterification catalysts. J Polym Sci Part A: Polym Chem 49(24):5301–5312

Demain A (2007) The business of biotechnology. Ind Biotechnol 3:269–283

Soroudi A, Jakubowicz I (2013) Recycling of bioplastics, their blends and biocomposites: a review. Eur Polymer J 49(10):2839–2858

Cornell DD (2007) Biopolymers in the existing postconsumer plastics recycling stream. J Polym Environ 15(4):295–299

Tiseo I (2022) Production capacity of bioplastics worldwide from 2020 to 2026, by type. Accessed

Rosenboom J-G, Langer R, Traverso G (2022) Bioplastics for a circular economy. Nat Reviews Mater 7(2):117–137. https://doi.org/10.1038/s41578-021-00407-8

Di Bartolo A, Infurna G, Dintcheva NT (2021) A review of bioplastics and their adoption in the circular economy. Polymers 13(8):1229

Chen YJ (2014) Bioplastics and their role in achieving global sustainability. J Chem Pharm Res 6(1):226–231

Yu J, Chen LX (2008) The greenhouse gas emissions and fossil energy requirement of bioplastics from cradle to gate of a biomass refinery. Environ Sci Technol 42(18):6961–6966

European plastic mechanical recycling rate at 23% (2022) says AMI. https://packagingeurope.com/news/european-plastic-mechanical-recycling-rate-at-23-says-ami/7933.article Accessed 1 March 2022 2022

AMI (2021) https://www.recycling-magazine.com/2022/02/25/european-mechanical-plastics-recycling-exceeded-8-million-tonnes-in-2021/ (2022). Accessed 25.02.2022 2022

Sabbineni P (2021) INSIGHT: How the US can achieve high plastic recycling rates. https://www.icis.com/explore/resources/news/2021/07/06/10660235/insight-how-the-us-can-achieve-high-plastic-recycling-rates/ Accessed 06-Jul-2021 2021

Ragaert K, Delva L, Van Geem K (2017) Mechanical and chemical recycling of solid plastic waste. Waste Manag 69:24–58

Ragaert K Trends in mechanical recycling of thermoplastics. Kunststoff Kolloquium Leoben2016. pp. 159–65

Magazzino C, Mele M, Schneider N (2020) The relationship between municipal solid waste and greenhouse gas emissions: evidence from Switzerland. Waste Manag 113:508–520

Schyns ZO, Shaver MP (2021) Mechanical recycling of packaging plastics: a review. Macromol Rapid Commun 42(3):2000415

Li X, Bai R, McKechnie J (2016) Environmental and financial performance of mechanical recycling of carbon fibre reinforced polymers and comparison with conventional disposal routes. J Clean Prod 127:451–460

Paszun D, Spychaj T (1997) Chemical recycling of poly (ethylene terephthalate). Ind Eng Chem Res 36(4):1373–1383

Chen J, Ou C, Hu Y, Lin C (1991) Depolymerization of poly (ethylene terephthalate) resin under pressure. J Appl Polym Sci 42(6):1501–1507

Thiounn T, Smith RC (2020) Advances and approaches for chemical recycling of plastic waste. J Polym Sci 58(10):1347–1364

Farrow G, Ravens D, Ward I (1962) The degradation of polyethylene terephthalate by methylamine—A study by infra-red and X-ray methods. Polymer 3:17–25

Ceurstemont S (2020) Plastic recycling: six big questions answered. https://journeytozerostories.neste.com/plastics/plastic-recycling-six-big-questions-answered#f9566516 Accessed 27 May 2020 2020

Johnson PI, Teeters D (1991) Kinetic study of the depolymerization of poly (ethylene terephthalate) recycled from soft-drink bottles. Polymer preprints, division of polymer chemistry. Am Chem Soc 32(1):144–145

CAS   Google Scholar  

Tersac G, Laurencon G, Roussel H (1991) Synthesis of insulating foams from poly (ethylene terephthalate) bottles. Caoutch Plast 68:81

Limsukon W, Rubino M, Rabnawaz M, Lim L-T, Auras R (2023) Hydrolytic degradation of poly (lactic acid): unraveling correlations between temperature and the three phase structures. Polym Degrad Stab 217:110537

Blackmon KP, Fox DW, Shafer SJ (1990) Process for converting pet scrap to diamine monomers. Google Patents

Vollmer I, Jenks MJ, Roelands MC, White RJ, van Harmelen T, de Wild P et al (2020) Beyond mechanical recycling: giving new life to plastic waste. Angew Chem Int Ed 59(36):15402–15423

Solvent-based Plastic Recycling Market Size, Segment, Forecasts (2020) Share & trends Analysis Report by product (polyethylene, polyethylene terephthalate, polypropylene, polyvinyl chloride, polystyrene), by application, by Region, and. global%20solvent%2Dbased%20plastic%20recycling%20market%20size%20was%20estimated,based%20plastic%20recycling%20market%20growth%3F, pp 2022–2030. https://www.grandviewresearch.com/industry-analysis/solvent-based-plastic-recycling-market-report#:~:text=The%20 Accessed

Solvent-based Plastic Recycling Market Size (2022) https://www.researchandmarkets.com/reports/5649401/solvent-based-plastic-recycling-market-size Accessed August 2022 2022

Poulakis J, Papaspyrides C (2001) Dissolution/reprecipitation: a model process for PET bottle recycling. J Appl Polym Sci 81(1):91–95

Sherwood J, Farmer TJ, Clark JH, Catalyst (2018) Possible consequences of the N-methyl pyrrolidone REACH restriction. Chem 4(9):2010–2012

Nakao T, Chikatsune T, Nakashima M, Suzuki M, Nagano H (2007) Method for recycling pet bottle. Google Patents

Hong M, Chen EY-X (2017) Chemically recyclable polymers: a circular economy approach to sustainability. Green Chem 19(16):3692–3706

Cosate de Andrade MF, Souza P, Cavalett O, Morales AR (2016) Life cycle assessment of poly (lactic acid)(PLA): comparison between chemical recycling, mechanical recycling and composting. J Polym Environ 24(4):372–384

Piemonte V, Sabatini S, Gironi F (2013) Chemical recycling of PLA: a great opportunity towards the sustainable development? J Polym Environ 21(3):640–647

Hamad K, Kaseem M, Deri F (2013) Recycling of waste from polymer materials: an overview of the recent works. Polym Degrad Stab 98(12):2801–2812

Niaounakis M (2019) Recycling of biopolymers–the patent perspective. Eur Polymer J 114:464–475

Friege H, Kummer B, Steinhäuser KG, Wuttke J, Zeschmar-Lahl B (2019) How should we deal with the interfaces between chemicals, product and waste legislation? Environ Sci Europe 31(1):1–18

Waste (2022) management indicators. https://ec.europa.eu/eurostat/statistics-explained/index.php?title=Waste_management_indicators&oldid=308871#Incineration Accessed November 2022 2022

Syed-Hassan SSA, Wang Y, Hu S, Su S, Xiang J (2017) Thermochemical processing of sewage sludge to energy and fuel: fundamentals, challenges and considerations. Renew Sustain Energy Rev 80:888–913

Lombardi L, Carnevale E, Corti A (2015) A review of technologies and performances of thermal treatment systems for energy recovery from waste. Waste Manag 37:26–44

Arena U (2012) Process and technological aspects of municipal solid waste gasification. A review. Waste Manag 32(4):625–639

Vilaplana F, Karlsson S (2008) Quality concepts for the improved use of recycled polymeric materials: a review. Macromol Mater Eng 293(4):274–297

Karlsson S (2004) Recycled polyolefins. Material properties and means for quality determination. Long Term Properties of Polyolefins. 201–30

Tall S, Albertsson AC, Karlsson S (1998) Recycling of mixed plastic fractions: mechanical properties of multicomponent extruded polyolefin blends using response surface methodology. J Appl Polym Sci 70(12):2381–2390

Mudgal S, Lyons L, Kong MA (2013) Study on an increased mechanical recycling target for plastics. Final Report Prepared for Plastic Recyclers Europe: Bio-Intelligence Service

Alassali A, Picuno C, Chong ZK, Guo J, Maletz R, Kuchta K (2021) Towards higher quality of recycled plastics: limitations from the material’s perspective. Sustainability 13(23):13266

Hahladakis JN, Velis CA, Weber R, Iacovidou E, Purnell P (2018) An overview of chemical additives present in plastics: Migration, release, fate and environmental impact during their use, disposal and recycling. J Hazard Mater 344:179–199

Rebeiz K, Craft A (1995) Plastic waste management in construction: technological and institutional issues. Resour Conserv Recycl 15(3–4):245–257

Hopewell J, Dvorak R, Kosior E (2009) Plastics recycling: challenges and opportunities. Philosophical Trans Royal Soc B: Biol Sci 364(1526):2115–2126

Rahimifard S, Coates G, Staikos T, Edwards C, Abu-Bakar M (2009) Barriers, drivers and challenges for sustainable product recovery and recycling. Int J Sustain Eng 2(2):80–90

Puype F, Samsonek J, Knoop J, Egelkraut-Holtus M, Ortlieb M (2015) Evidence of waste electrical and electronic equipment (WEEE) relevant substances in polymeric food-contact articles sold on the European market. Food Addit Contaminants: Part A 32(3):410–426

Hahladakis JN, Iacovidou E (2019) An overview of the challenges and trade-offs in closing the loop of post-consumer plastic waste (PCPW): focus on recycling. J Hazard Mater 380:120887

Soto JM, Blázquez G, Calero M, Quesada L, Godoy V, Martín-Lara MÁ (2018) A real case study of mechanical recycling as an alternative for managing of polyethylene plastic film presented in mixed municipal solid waste. J Clean Prod 203:777–787

Astrup T, Fruergaard T, Christensen TH (2009) Recycling of plastic: accounting of greenhouse gases and global warming contributions. Waste Manag Res 27(8):763–772

Iacovidou E, Velenturf AP, Purnell P (2019) Quality of resources: a typology for supporting transitions towards resource efficiency using the single-use plastic bottle as an example. Sci Total Environ 647:441–448

Al-Salem S, Lettieri P, Baeyens J (2009) Recycling and recovery routes of plastic solid waste (PSW): a review. Waste Manag 29(10):2625–2643

Download references

Acknowledgements

This research received no external funding.

Author information

Authors and affiliations.

Department of Civil, Construction, and Environmental Engineering, Iowa State University, Ames, IA, USA

Farah Mneimneh & Seeram Ramakrishna

Department of Industrial & Mechanical Engineering, Lebanese American University, Beirut , Lebanon

Nour Haddad

Department of Mechanical Engineering, National University of Singapore, P.O. Box 396, Pasir Panjang Road, #01-01, Singapore, 118733, Singapore

Seeram Ramakrishna

You can also search for this author in PubMed   Google Scholar

Contributions

All authors contributed to the study conception and design. Material preparation, data collection and analysis were performed by Farah Mneimneh, Nour Haddad, and Seeram Ramakrishna. The first draft of the manuscript was written by Farah Mneimneh and Nour Haddad. Critical revision of the article was done by Seeram Ramakrishna. All authors read and approved the final manuscript.

Corresponding authors

Correspondence to Farah Mneimneh or Seeram Ramakrishna .

Ethics declarations

Ethics approval and consent to participate, consent for publication, competing interests.

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Additional information

Publisher’s note.

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Mneimneh, F., Haddad, N. & Ramakrishna, S. Recycle and Reuse to Reduce Plastic Waste - A Perspective Study Comparing Petro- and Bioplastics. Circ.Econ.Sust. (2024). https://doi.org/10.1007/s43615-024-00381-7

Download citation

Received : 07 March 2023

Accepted : 12 May 2024

Published : 23 May 2024

DOI : https://doi.org/10.1007/s43615-024-00381-7

Share this article

Anyone you share the following link with will be able to read this content:

Sorry, a shareable link is not currently available for this article.

Provided by the Springer Nature SharedIt content-sharing initiative

  • Petroplastics
  • Bioplastics
  • Climate change
  • Find a journal
  • Publish with us
  • Track your research
  • Share full article

Advertisement

Supported by

The Push to Control Plastic Waste in New York: What to Know

As plastic continues to fill landfills and oceans, city and state leaders are backing state legislation to curb it.

Mounds of trash, including plastics, at a recycling facility in Brooklyn.

By Hilary Howard

In 2020, the plastic supermarket bag was banned in New York. It is a member of the single-use-plastic family — items that release greenhouse gases when manufactured and, once used, can take years to break down in landfills.

Many more single-use plastic products could go the way of the supermarket bag should state lawmakers approve the Packaging Reduction and Recycling Infrastructure Act in early June.

Read on to find out more.

What are single-use plastics?

They are items like wrappers, packaging and food containers that are used once and then discarded. They are mostly made from fossil fuel–based chemicals.

Why not just recycle them?

Many single-use items — especially anything soft or bendable — are a challenge to recycle because of their chemical composition, among other reasons. Anything flimsy like a potato chip bag, a bread bag, a squeezable baby food pouch should go in the trash in New York City. And those plastic bags that some places like food delivery businesses are still allowed to use? They jam up the machines at recycling centers.

All hard, stiff plastics can be recycled in the city, said Joshua Goodman, a spokesman for the Department of Sanitation. Globally, most plastic products end up in landfills or are incinerated. Both processes produce microplastics that are nearly impossible to remove from the air, ground and water.

Many environmental experts question whether it’s worth it to recycle any plastics , since the process is time-consuming, expensive and can leach toxins. Still, New Yorkers should continue recycling rigid plastic products so they don’t end up in landfills, Mr. Goodman said.

Why is recycling plastic so difficult?

Some 16,000 chemicals can be used in plastic production.

“The amount of plastics that are recycled is very low because there are so many different types of plastics, different colors and thousands of chemicals used to make them,” said Judith Enck, a former official for the Environmental Protection Agency and the president of Beyond Plastics , an advocacy group that is actively supporting the bill. “They all need to be sorted and cannot be recycled together.”

How would this bill limit the production of plastics?

The packaging reduction bill aims to reduce the use of plastic packaging by 50 percent over 12 years by requiring the companies that produce it to either find more sustainable options or pay a fee, which would go to municipalities across the state. The fee hasn’t been determined yet.

“The disposal of plastic packaging is costing municipalities and therefore taxpayers a great deal of money unnecessarily and that should be shared by producers, which is the incentive for them to not have unnecessary packaging,” said Assemblywoman Deborah J. Glick, a Manhattan Democrat and a sponsor of the bill.

How would the money raised by the fees be used?

The collected fees would be earmarked for municipalities’ recycling and waste disposal costs as well as infrastructure that cuts down on waste, such as public water fountains that can refill water bottles. Officials estimated that New York City could see as much as $150 million.

Would this law do anything else?

Out of the thousands of chemicals used in plastic production, 19 deemed among the most toxic would be prohibited from use in packaging, including formaldehyde and heavy metals.

Have other states done something similar?

So far, California, Oregon, Maine and Colorado have passed similar legislation on packaging but have yet to put the resulting laws into practice. Earlier this month, the Minnesota legislature approved a bill , and it awaits the governor’s signature.

Are there any exemptions for certain products or small businesses?

Anything covered by the Food and Drug Administration is exempt. That includes medical equipment and packaging and prescription drug containers. Infant formula and medical foods are exempt. Also, any company that has an annual revenue of $5 million or less would be exempt. Manufacturers that generate large amounts of packaging are the focus of the bill, its supporters say.

Who supports it?

There is widespread support for the bill. Backers include the New York City mayor, Eric Adams.

The legislation could reduce landfill waste by six million pounds a day and would also save taxpayers money, a spokeswoman for City Hall said.

“We must go after the producers who contribute to the plastics crisis and not place the burden on individuals,” said Elijah Hutchinson, the executive director of the Mayor’s Office of Climate and Environmental Justice.

The bill is also backed by Brad Lander, the New York City comptroller; Jessica Tisch, the sanitation commissioner; Jumaane Williams, the public advocate; and the City Council.

“The bill just makes sense,” said Sean Abreu, a council member who introduced and passed legislation allowing sports fans to bring refillable beverage containers into stadiums. “It will generate revenue for our city and will bring real benefits.”

More than 285 businesses and nonprofits, including the New York Public Interest Research Group, the League of Women Voters and the N.A.A.C.P., also support the bill.

Who is opposed to it?

Certain fossil fuel companies, chemical producers and business interests, especially large manufacturers of food and drink packaging, are opposed to the current version of the bill, with many arguing that prices could increase for packaged food and other items.

“We think it’s going way too far and will be very disruptive and expensive, and we don’t believe it’s achievable,” said Ken Pokalsky, a vice president at the New York Business Council, an association of statewide employers with 3,200 members.

He said his organization prefers the bill awaiting final approval in Minnesota, which does not specify targets for the reduced use of plastics.

Owen Caine, the vice president of government affairs at the Toy Association, a nationwide industry group, said that plastic protects toys from damage in transit. Making companies come up with alternative packaging would increase costs for consumers, he said.

The American Chemistry Council, a trade organization, would like to see “advanced” recycling, a new, somewhat untested strategy , included in the bill.

What’s next?

Final negotiations are underway. Amendments are being discussed on all sides, including comments from some State Senate members who want to lower the 50 percent reduction goal, Ms. Glick said.

This is the second go-round for the bill, which failed to pass last year. Industry opposition remains strong, but both houses’ environmental conservation committees passed the measure in February.

Leaders of the Assembly and Senate in Albany must bring the bill to a vote before the legislative session ends on June 6. Should that happen successfully, it would be up to the governor, who would need to sign it into law by year’s end.

Hilary Howard is a Times reporter covering how the New York City region is adapting to climate change and other environmental challenges. More about Hilary Howard

Politics in the New York Region

Expensive Hotel Rooms: The average hotel room rate in New York City is $301 a night, a record, and a major reason is that one of every five hotels is now a shelter , contributing to a shortage of tourist lodging.

A Quiet Suspension: A little-known New York State fund that paid the medical expenses of children who suffered neurological injuries as a result of medical malpractice during childbirth has been suspended .

Limiting Donations to Israel: Representative Alexandria Ocasio-Cortez, who rarely wades into state politics, publicly backed a bill  that could strip New York nonprofits of their tax-exempt status if their funds are used to support Israel’s military or settlements.

Transgender Student-Athlete Rules: A parent group in New York City asked for a review of rules that let students play on sports teams that align with their gender identity. Democratic officials responded angrily .

Equal Rights Amendment: As Election Day approaches, the proposed amendment to the State Constitution has become a divisive culture-war issue  that encompasses abortion, discrimination and transgender athletes.

  • Skip to main content
  • Keyboard shortcuts for audio player

Environment

Environment Story Of The Day NPR hide caption

Environment

  • LISTEN & FOLLOW

Your support helps make our show possible and unlocks access to our sponsor-free feed.

Your future's in the trash can: How the plastic industry promoted waste to make money

Michael Copley

The world is awash in plastic waste. But plastic wasn't always ubiquitous. We examine a decades-long effort by the plastics industry to get people hooked on disposable products and packaging.

Copyright © 2024 NPR. All rights reserved. Visit our website terms of use and permissions pages at www.npr.org for further information.

NPR transcripts are created on a rush deadline by an NPR contractor. This text may not be in its final form and may be updated or revised in the future. Accuracy and availability may vary. The authoritative record of NPR’s programming is the audio record.

Google wants to help other companies eliminate plastic from their packaging

The company will publish a 70-page guide in June detailing how it redesigned its boxes, coatings, enclosures and labels.

By Heather Clancy

May 28, 2024

Packaging info from Google

Google's model showing 'before and after' components of its packages including paper-stay tape, silicon adhesive, and a tray made from pulp rather than polystyrene plastic. Source: Heather Clancy/GreenBiz

Google will eliminate plastic from its consumer electronics packaging six months ahead of its self-imposed 2025 deadline. Google made its "plastic-free" pledge in October 2020.

The search giant will publish a 70-page guide in June so that other companies can see how it was done, said David Bourne, lead sustainability strategist for Google, during a session last week at Circularity 24, a GreenBiz event.

The company’s Pixel 8 smartphone, launched in October, was the first product under the new approach.

"You might think it’s sort of strange to enable other companies, potentially to enable other competitors," Bourne said. "But our point of view on sustainability is that it really should be a collaborative endeavor. Innovation should be shared in sustainability, because if we sincerely want to create a sustainable future, then just a handful of companies being more sustainable isn’t going to achieve that."

Google is encouraging those who use the guide to offer feedback. 

Making sure design changes don’t frustrate consumers

The idea for the guide originated with the Google team working on the heaviest of its consumer products, TVs. They can weigh up to 40 pounds, said Katy Bolan, Google’s lead for environmental sustainability.

Google doesn’t make televisions, so it worked with manufacturing partners to deliver the goal, she said. 

A major issue was ensuring that design changes weren’t frustrating for consumers, that they met Google’s aesthetic requirements and that they could be disposed of within existing recycling systems, said Miguel Arevalo, packaging innovation lead at Google. "It’s a bad experience if you have to think about it," he said.

Google’s key design considerations

The new packaging is predominantly paper- and fiber-based, so it can be recycled easily. It required Google engineers, designers and suppliers to rethink lamination and coatings, box assembly, enclosures and labels, among other factors.

The company’s biggest challenges were:

  • Assessing how the elimination of plastic shrinkwrap would affect the durability and reliability of packages.
  • Determining whether size or shapes needed adjustments to accommodate "drop dynamics," or what happens when an item is dropped.
  • Selecting new coatings and inks that met Google’s branding requirements: At least 50 solutions were reviewed. Suppliers that weren’t transparent about their impacts were eliminated quickly.
  • New ways to seal and waterproof the box, and to make sure it stays closed.
  • The reliability of closure labels and how easy they are to remove.
  • Weighing the future implications of substitutions, particularly for chemicals that could inadvertently result in higher greenhouse gas emissions.

One way to justify the extra cost

New paper-based packaging is likely to be more expensive than plastic, since they aren’t produced at the same scale. "When you first achieve something, it will be the most expensive version," said Bourne.

That increase can be easier to support when considered as part of the total cost or if the expense is likely to decrease over time, the Google executives said. "We also see this as an investment," Bourne said. "We are looking at sustainability as an augmentation of the consumer experience."

View the discussion thread.

More on this topic

  • Circular Economy
  • Design & Packaging
  • Plastic Waste

Share this article

Heather Clancy

Heather Clancy

More by this author.

Carbon offset illustration

White House issues 7 new ‘principles’ to restore integrity to carbon markets

Stockholm Exergi biomass facade

Inside Microsoft's record-breaking carbon removal contract

Aileen Lerch, Allbird

Allbirds keeps ‘nerdy’ approach to emissions at the heart of rescue plan

Microsoft Thermal Energy Center

Microsoft launches initiative to counter 30% rise in Scope 3 emissions since 2020

Coca-Cola lightweighting

Why Coca-Cola changed its bottle shape

Get articles like this delivered to your inbox

  • Climate Tech
  • Circularity
  • ESG/Finance
  • Sustainability Strategy
  • UPCOMING EVENTS:
  • GreenFin 24
  • GreenBiz 25
  • Circularity 25

Award Banner

  • Entertainment

SK chemicals' Breakthrough Circular Recycling Technology Gains Recognition in Europe

SK chemicals' Breakthrough Circular Recycling Technology Gains Recognition in Europe

  • Presentation of circular recycling technology at the Plastic Industry & Environment Congress hosted by the French Society of Plastics Engineers 

DOUAI, France , May 29, 2024 /PRNewswire/ -- European industries recognize SK chemicals' groundbreaking circular recycling technology. SK chemicals (CEO Ahn Jae -hyun) announced on the 29th that it participated as a presenter at the Plastic Industry & Environment Congress 2024, held in Douai, France from the 22nd to the 23rd.

SK chemicals participated as a presenter at the Plastic Industry & Environment Congress 2024 held in Douai, France from the 22nd to 23rd. David Almond from SK chemicals’ European subsidiary is giving the presentation.

The Plastic Industry & Environment Congress is an annual event organized by the French Society of Plastics Engineers (SFIP), bringing together plastic material producers, plastic manufacturers, recycling companies, and brand owners from various industries to discuss solutions for building a circular economy.

This year's Plastic Industry & Environment Congress featured participation and technology presentations from leading chemical companies worldwide, including SK chemicals, EASTMAN, and SABIC.

Although SK chemicals established its European subsidiary in 2008 and has been targeting the European market, this is the first time it has officially participated as a presenter at an event held by a plastic association. This shows SK chemicals' recent focus on its recycling business is gathering interest in the EU region that leads the regulatory trends.

On the first day of the congress, SK chemicals presented its recycling solutions in a session with its European client Albis, highlighting the superiority of its unique circular recycling technology.

Circular recycling is the term for SK chemicals' proprietary chemical recycling process. Unlike physical recycling which involves shredding and cleaning waste plastic to reuse as raw material for plastic, chemical recycling breaks down plastic to a molecular level, allowing it to be reused infinitely without quality degradation, e.g., maintaining transparency.

In March of last year, SK chemicals acquired the chemical recycling and chemically recycled PET business assets of Shuye, a Chinese green materials specialist, for approximately 130 billion won , establishing SK Shantou. This enabled SK chemicals to acquire the world's first commercialized raw material and production facilities for polyester chemical recycling.

In its presentation, SK chemicals also introduced its portfolio of materials, combining rapid commercialization facility development with its experience in applying circular recycling technology. SKYPET CR, a PET material with circular recycling technology, and ECOTRIA CLARO CR, a recyclable copolyester classified as post-consumer PET, were introduced, drawing attention from the attendees.

SK chemicals plans to diversify its collaborations with industry stakeholders based on the recognized excellence of its circular recycling technology.

Kim Eung -soo, head of the Green Materials Business Division at SK chemicals, said, "Global brand owners are showing great interest in using circular recycling materials. We plan to actively promote and provide SK chemicals' recycling solutions and develop customized eco-friendly products with our clients."

IMAGES

  1. Plastic Recycling Business Plan Template

    plastic recycling business plan

  2. Plastic recycling business plan Report

    plastic recycling business plan

  3. Plastic Recycling Business Plan Presentation

    plastic recycling business plan

  4. How to Construct a Plastic Recycling Business Plan

    plastic recycling business plan

  5. Plastic Recycling Process Diagram

    plastic recycling business plan

  6. Plastic Recycling Business Plan & Feasibility Report In Nigeria & Africa

    plastic recycling business plan

VIDEO

  1. Plastic Manufacturing Business

  2. plastic waste recycling business plan #sandipyare

  3. How To Start Plastic Small Business Ideas || Plastic Dana

  4. This Man Made 100Cr Revenue From Waste Material 🤯🔥 (Waste To Wealth) #shorts

  5. How To Plastic And PET Bottle Recycling Business ll Bottle Scrap New Mashine ll Balaji Enterprises

  6. Webinar on How To Start Plastic Recycling Business by SolutionBuggy

COMMENTS

  1. Plastics Recycling Business Plan Example

    The total reported market of extruded film and sheet is 872 million pounds, of which identified industry usage of RPET is 160 million pounds. The reported market demand (to replace virgin PS, PVC and PET) if RPET was available is estimated at 1 billion pounds. Current pricing for RPET sheet is $0.70-0.79 per lb.

  2. How to Start a Profitable Plastic Recycling Business [11 Steps]

    2. Draft a plastic recycling business plan. 3. Develop a plastic recycling brand. 4. Formalize your business registration. 5. Acquire necessary licenses and permits for plastic recycling. 6. Open a business bank account and secure funding as needed. 7. Set pricing for plastic recycling services. 8. Acquire plastic recycling equipment and ...

  3. How To Start a Plastic Recycling Business In 9 Steps

    4. Write a Plastic Recycling Business Plan. All plastic recycling business owners should develop a business plan. A business plan is a document that outlines the goals, strategies, and operations of a business. It can be used to secure funding from investors or lenders, as well as to guide the day-to-day operations of the business.

  4. How To Write A Plastic Recycling Business Plan + Template

    Writing an Effective Plastic Recycling Business Plan. The following are the key components of a successful plastic recycling business plan:. Executive Summary. The executive summary of a plastic recycling business plan is a one to two page overview of your entire business plan. It should summarize the main points, which will be presented in full in the rest of your business plan.

  5. Plastic Waste Recycling Plant

    Here is the plastic waste recycling plant business plan that would ensure that you remain on track and focused: 1. Market Research. Before venturing into the plastic recycling business, it's crucial to create a well-planned strategy. As you are new to this business doing proper research would be of great help. You can divide the analysis into ...

  6. How To Start A Successful Plastic Recycling Business

    Starting a plastic recycling business is an excellent way to help reduce plastic waste and provide a renewable source of raw materials for manufacturing new products. It can also be a lucrative business venture that can be started with relatively minimal effort and cost. With the right knowledge and resources, you can navigate the process of starting and running a successful plastic recycling ...

  7. Plastic Recycling Business Plan Template & Guidebook

    How to Write a Plastic Recycling Business Plan in 7 Steps: 1. Describe the Purpose of Your Plastic Recycling Business. The first step to writing your business plan is to describe the purpose of your plastic recycling business. This includes describing why you are starting this type of business, and what problems it will solve for customers.

  8. Plastics Recycling Business Plan Template + Example

    1. Don't worry about finding an exact match. We have over 550 sample business plan templates. So, make sure the plan is a close match, but don't get hung up on the details. Your business is unique and will differ from any example or template you come across. So, use this example as a starting point and customize it to your needs.

  9. How To Start A Plastics Recycling Business • Srive Blog

    A plastics recycling business is a type of enterprise that focuses on collecting, sorting, processing, and transforming plastic waste into new raw materials ... To start a plastics recycling business, one needs to formulate a comprehensive business plan, acquire necessary permits and equipment, secure a recycling plant, source for scrap plastic ...

  10. Plastics Recycling Sample Business Plan

    The total reported market of extruded film and sheet is 872 million pounds, of which identified industry usage of RPET is 160 million pounds. The reported market demand (to replace virgin PS, PVC and PET) if RPET was available is estimated at 1 billion pounds. Current pricing for RPET sheet is $0.70-0.79 per lb.

  11. How to Start A Plastic Waste Recycling Plant

    Business Plan for starting a plastic recycling plant. The basic requirements of starting a plastic recycling factory are: 1. Location. Once you've decided on the type of plastic you want to work with and its advantages and disadvantages, you'll need to find a location to work from. Keep in mind that the place should be open and safe; it's ...

  12. Plastic Recycling Business Plan

    This document provides an executive summary and business plan for Hind Plastics, a plastic recycling and manufacturing business. Key points: 1) Hind Plastics will collect post-consumer plastic waste like bottles and bags, recycle it into plastic flakes, and manufacture household plastic products and raw materials for packaging companies. 2) The main products will be recycled PVC and PET, used ...

  13. How to Construct a Plastic Recycling Business Plan

    The cost involved in setting up the plastic recycling business planning depends upon the type of raw materials, the machine we obtain, the resources used, the machine's quality and durability, and the estimated production and profit. The cost of setting up a small-scale factory can be around Rs.5 lakhs to Rs.10 Lakhs.

  14. Plastic Recycling Business Plan

    This document provides a business plan for Hind Plastics, a plastic recycling company. The plan outlines that Hind Plastics will collect used plastic materials, recycle them into raw materials, and produce household plastic goods and materials to sell. They will focus on recycling common plastics like PET and PVC from waste like bottles. The plan details Hind Plastic's operations, management ...

  15. Waste Recycling Business Plan [Sample Template]

    Below is the sales projection for Friends of The Earth Recycling®, LLC, it is based on the location of our business and of course the wide range of our services and target market; First Fiscal Year-: $150,000. Second Fiscal Year-: $250,000. Third Year-: $600,000.

  16. Opening A Successful Plastic Bottle Recycling Business: A Step-by-Step

    We can now earn a profit of $100,000 by taking the median scrap price of $0.10-per-pound and multiplying by 500,000. Manufacturing plants are first in line to reduce waste by recycling and reusing materials. Recycling is being hampered by new plastic, which is a significant challenge for the industry. Recycling plastic is becoming increasingly ...

  17. How To Start Plastic Recycling Plant

    Thus, recycling of plastic bottles and other products provide us with huge business opportunity. Plastic recycling business is very profitable if carried out with proper business planning. In this article I will share information on how to recycle plastics in your own small scale plastic recycling plant to make profit. Also Read:- 20 Most ...

  18. Recycling and the future of the plastics industry

    Our projections suggest that mechanical recycling rates could increase from the current level of 12 percent of total plastics volumes to 15 to 20 percent 2 of the much larger projected total plastics output by 2030, assuming oil prices of $75 per barrel. Under a scenario where oil prices move below $65 a barrel, the economics of mechanical ...

  19. Recycle and Reuse to Reduce Plastic Waste

    Petroleum-Based Plastics. Petroleum-based plastics are artificial organic materials derived from natural gas or oil that are used in every facet of modern life [24,25,26].In 2015, global petroleum-based plastic manufacturing reached 322 million tons, up from 1.7 million tons in 1950 [].During the twentieth century, urbanization in coastal areas expanded petroleum-based plastic materials ...

  20. The Push to Control Plastic Waste in New York: What to Know

    Why is recycling plastic so difficult? Some 16,000 chemicals can be used in plastic production. ... a vice president at the New York Business Council, an association of statewide employers with ...

  21. Your future's in the trash can: How the plastic industry promoted waste

    The world is awash in plastic waste. But plastic wasn't always ubiquitous. We examine a decades-long effort by the plastics industry to get people hooked on disposable products and packaging.

  22. Ioniqa to showcase at Plastics Recycling Show Europe

    The Plastics Recycling Show Europe (PRSE) is fast approaching - on June 19 and 20, four halls of the RAI convention centre in Amsterdam will be filled with plastics recycling industry professionals.. Sustainable Plastics - the publication supporting the organisers behind all PRS events - spoke with Ioniqa business developer Marteen Stolk to discover what the Netherlands-based company has ...

  23. Anchor Packaging joins Cyclyx consortium

    Anchor and Cyclyx say their collaboration aims to further build recycling pathways and transform what is possible for recycling food-grade plastic. Cyclyx looks to amplify Anchor's postconsumer Drive for 5 collection efforts by helping it reach a wider audience across the value chain and secure higher volumes of No. 5 PP material.

  24. Google wants to help other companies eliminate plastic from their

    Google will eliminate plastic from its consumer electronics packaging six months ahead of its self-imposed 2025 deadline. Google made its "plastic-free" pledge in October 2020. The search giant will publish a 70-page guide in June so that other companies can see how it was done, said David Bourne, lead sustainability strategist for Google ...

  25. SK chemicals' Breakthrough Circular Recycling Technology Gains

    Presentation of circular recycling technology at the Plastic Industry & Environment Congress hosted by the French Society of Plastics Engineers DOUAI, France, May 29, 2024 /PRNewswire/ -- European ...

  26. Tweaking California's bag ban; Oscar Mayer hot dogs and sustainability

    The plastic bag industry warns that California's new plan will gut an industry supplying 40 percent recycled-content plastic bags, mostly polyethylene, that grew up to comply with the requirements ...

  27. Hyva creates Global Recycling Business unit

    Hyva, a global leader in dump body tipping and hydraulic lift solutions, has named industry veteran Chris Zuniga as head of sales for its recently created North American Recycling Business Unit. Zuniga will focus on Hyva's extensive hook-lift product line and introduce U.S. waste haulers to Hyva's soon-to-be released family of small rear loaders.

  28. City Organization and Land Use

    The Moscow oblast is the most highly developed and most populated region in Russia. There was a legend that Moscow was built upon seven hills, just like Rome, was exaggerated, and the truth is that there are a only few small hills in and around the city center. In the southwest corner of the city, there is an upland region, called the ...

  29. Redwave eyes textiles sorting market

    Latest from Recycling Today. Origins of copper price boost still up for discussion; Lux Research issues plastic recycling regulations report; EU metal distributors worry about the 'b' in CBAM; Stora Enso postpones potential recycled containerboard conversion in Belgium; Neste, Marubeni, Resonac partner on production of renewable olefins ...