tyre recycling plant business plan

Starting Waste Tyre Recycling Plant – Profitable Business Plan Sample

Tyre or tire recycling is one such business which has a huge demand, but very less supply. This business is in accordance with resource management too. Hence, making it as your side business or main business will definitely gain you decent income. In this article I will share information on how you can start your own tyre recycling plant. You will learn about tyre recycling process, end products and opportunity in this recycling business.

Reasons for choosing tyre recycling business

The main reason for choosing tyre recycling business is due to the harmful causes of it to the environment. If left just like that, they might take years and years to degrade. From this it is clear that they are a booming threat to the environment in existing as one of the hazardous solid waste. Instead of letting it to stay as a waste material, you can wisely put it into business. Also, the raw material is easily available which makes your costs a measure lesser. It is shown in records that nearly 250,000,000 tyres are being disposed every year. This is quite a large amount and this figure also gives confidence for entrepreneurs like you all to make use of it.

Business opportunities

The end products in Tyre recycling are carbon black, fuel, steel wire, etc. The recycled tyre can be used in many areas depending on the recycled state of the tyre. You are responsible for making your business wide, thereby gaining contacts from possible places. Some of the uses of recycled tyres are,

• Road surfacing
• Civil engineering
• Fuel making
• Industrial and commercial flooring

With this the opportunities found in tyre recycling business is found to be huge and it all depends on the marketing strategy adopted. Also, pricing should be in such a way that you retain a very considerable amount of money in addition to covering the costs incurred.

Making contracts with civil engineers will be extremely helpful in having a smooth flow of business. You will witness a situation where your products will always have the demand, and there is no need for you to have your stock unused. Supplying these at the right time and demanded quantity is also equally important to finding contracts. Make promises or accept orders considering your capability to produce them. Do not over promise and disappoint your customers as they may result in order stoppage.

How do we recycle waste tyres?

One of the most common method of tyre recycling is Pyrolysis plant. In a Pyrolysis plant, thermal decomposition of tyre take place at very high temperature ranging from 300 to 950 degree Celsius in oxygen-free atmospheres. The end products produced in waste tyre Pyrolysis plant are tyre oil, carbon black and steel wire.

Process involved in tyre pyrolysis plant

• Shredding of tyres into small pieces
• Put small 2 inches shredded piece of tyre into the reactor.
• Burn the fuel material (coal, wood, oil or natural gas) in the combustion system.
• Heat the reactor slowly, when the temperature reach around 130℃, it will produce oil gas.
• Pass the oil gas through cooling system, cold liquid oil is produced.
• After the production of oil, lower down the temperature of reactor to collect carbon black and steel wire.

Sourcing – Find suppliers of waste tyres

The very fist step is the procurement of raw materials for processing. You will have to keep your suppliers to start your business. Choose the right supplier who can provide used tyres at a very reasonable price. Before fixing the supplier, make sure the supplier supports you in delivering the raw materials. This is a very important factor to take into consideration as transport facilities for such huge items will increase your costs of production. After clearly analysing all this, make orders for your raw materials.

Sources –

• Trucking companies
• Bus operators
• Car rental firms
• Companies with large car fleets

Step 1: Whole tyre processing

Now, there is a need to process the tyres into small pieces. For recycling, the raw material is usually made into a different structure for serving a different purpose. The used tyres are shredded into 2-inch pieces and the end product is transported to various departments for further development depending on the use of it. For this processing you can adopt either of the given techniques

• Mechanical method
• Cryogenic method

In mechanical method, a shredder is used to make it into small pieces and in the cryogenic method, the concept of cooling is used. The used tyres are cooled at the lowest temperatures and passed through liquid nitrogen. Then the wire steel from the tired is removed by powerful magnets. In the end, the tyre is recycled and a clean product is obtained.

Step 2: Steel liberation stage

If you are doing it mechanically, then stage 2, 3 and 4 are to be carried out. In cryogenic system, the whole process is done cryogenically. In this stage of steel liberation, fibre separation is done. New steel is also manufactured in this stage by making use of the steel present in shredded tyres. The shredded pieces are separated from steel and the steel obtained is let for recycling. The recycled steel is sent to steel rolling mills for making new steel. The left-out rubber can be collected and used for selling as rubber mulch.

Step 3: Screening

In this stage you will eliminate the unnecessary parts from the rubber. Wires and steels are completely removed if present. This stage makes sure that there is no contamination in the rubber obtained. Also, they are categorised into different sizes and applications.

Step 4: Cleaning

After screening, it reaches the cleaning stage where rubber is cleaned using special cleaning agents and water. This process enables you to provide the cleanest rubber to your customers. Then comes the packaging stage and finally, the packed rubber is introduced into the market.

Tyre recycling business requirements

Selection of land.

To carry out all the processes mentioned above, you should have the land in hand. Land rented should be in such a way that it is near to the market as well as your raw material suppliers. Zonal restrictions should be followed while constructing your tyre recycling plant.

A proper layout will also be an added advantage to finish your processing stage in the stipulated time. Maximum utilisation of space is very important as your profits are determined by calculating your income per square foot. That is how an efficient business works and profits tracked in this way will clearly show your progress records.

Remember, the land rented should be capable of fitting production, finance, warehouse, and packaging department. There is no set standard measure for land size required for tyre recycling plant. But the motive is to have all the facilities to carry out production.

The equipment required greatly depends on the use of the final product. There are different applications of rubber and the structure demanded for it is also different. Hence, the machines used should provide the desired result.

• Pyrolysis plant
• Electric cable jacketing
• Carrier bands
• Conveyor bands
• Black nylon bags
• Rubber additives
• Heat isolation
• Plastic pipes
• Black colourant in rubber

These are some of the essential items in a tyre recycling plant. Apart from thee, procurement of special machines is purely based on the method adopted and investment.

Labour should be enough in number to meet the work requirements of the company. There should be no delay due to less workers in the plant. Workers of all categories, professional, skilled and unskilled should be employed. Incentives can be given to make the work environment motivated and to increase productivity. The internal environment of any business is to be enhanced in order to reach the main objective of the company. Safety of the labours involved should be ensured with fire fighting facilities and other danger-free tools. Precautions for danger and preventions for diseases that can possibly occur due to manufacturing of rubbers should be given more importance.

The investment needed will approximately be 50 lakhs to for a medium sized business. Investment decisions can be made after taking into consideration the operating costs and future expenses. Also, the maintenance of machines and the plant should be taken care of. Thus, the investment should be a little more than what is spent or what is actually required. Proper planning and cost control methods can be adopted to work on reducing the investment.

For all the mentioned activities, facilities like water, electricity, fire and other resources are needed. Thus, the plant should have required facilities at a minimal cost. Since your electricity requirements will be more, you can build your own source of electricity. Try making use of solar energy panels and other viable techniques. Intelligence can make the amenities come to your place at a very lost cost. A semi-urban place will have the electricity charges lesser than urban area.

Inspection is a very important part of the entire business. The final product should be made in perfect quality and this will create a sense of trust among your customers. The final product of your business should have the same standards always to ensure the prestigious image of your business. Proper inspection can be done only with better inspection tools. For that, you should allot a little amount for procuring inspection tools. Floor inspection will be a suitable type for tyre recycling.

Transportation

Though you can find suppliers who will assist you in transporting your raw materials, the end product of your company will need a transport system. It is your responsibility to deliver the rubbers at your consumer’s place. Either invest in transport facilities or make a mutually beneficial partnership with any logistics firm. Lessen the transport charges by having wise methods of packaging. Packaging should support transportation by minimum space utilisation.

Rent or Buy decision

As the machines used for these processes are high in price, there should be wise decision taken in this respect. Renting is also possible and this will enable you to operate at a very less investment. But, the resale value or the asset value of your company will be affected. Leasing contracts will be a better idea if you wish to serve all the segments or varied customers.

For example, the rubber used for construction is different and the ones used for shoe making is different. Having this, the methods adopted and the machines used will also be different. So, if you have your machines leased, you can change shifts. A proper cycle of products will be produced depending on the leased machine. Contracts can be renewed if required.

Export ideas

Exporting can also be an opportunity as they will gain you more profits. Orders will be in bulk and for that the capacity of your business should also be enormous. For exporting, you will need IEC (IMPORTER EXPOETER CODE). With this you can expand your business globally after meeting the export requirements. Have a customs agent to assist you in export procedures and to clear your export documents.

Licenses required for tyre recycling

As we already about the nature of the raw material used here, it is very important to obtain necessary licenses and permits to run the business. The licenses are to allow your business to operate if they find your business to have all the safety requirements. Your business will be checked for your production effect on the environment. As you manufacture or produce hazardous product, you will require licenses regarding labour safety too. The details for all these will vary from each state and country. The respective zonal offices can be approached for furtherance in this field.

In the end, this unique business stands both profitable and challenging. Survival and success in this business is directed by the way you operate and the rating your business has. Work more on customer satisfaction and delivery systems so that you attain leadership in the market.

Become a leading supplier of rubbers by establishing your business all over your geographical limit. Let the profits be minimal in the initial years, you can earn more when you have more customers in hand.

Appoint marketing managers to find potential customers and to generate leads. Pricing strategies should focus on costs as well as customers buying it. Have the legal documents of your plant ready to avoid undesirable situations in future. Try as much as possible to reduce the number of accidents in your plant. Accidents are quite normal in any manufacturing sector, but if given proper care it can be eliminated.

Above all this, maintain regular stocks. If you are running out of stock, then you are creating opportunity for your competitor which will adversely affect your business.

A waste tyre recycling plant can provide a number of benefits, including: 1. Create new products: Recycling waste tyres can create new products, such as tyre-derived fuel, rubber mulch, and crumb rubber. 2. Reduce pollution: Recycling waste tyres can help to reduce pollution and protect the environment. 3. Save energy: Recycling tyres can save energy as it takes less energy to recycle tyres than it does to create new tyres from scratch. 4. Create jobs: A waste tyre recycling plant can create new jobs in the local community.

The investment costs associated with starting a waste tyre recycling plant include the costs of purchasing or leasing land, construction costs, and the costs of buying or leasing equipment.

There are a number of costs associated with running a waste tyre recycling plant. These include the costs of: 1. Feedstock: The cost of the waste tyres that will be used as feedstock for the recycling plant. 2. Utilities: The cost of electricity, water and other utilities used by the plant. 3. Labour: The cost of labour required to operate the plant. 4. Maintenance: The cost of maintaining and repairing the plant and machinery used in the recycling process. 5. Waste disposal: The cost of disposing of any waste generated by the plant.

The revenue streams associated with a waste tyre recycling plant vary depending on the products and services offered. However, some common revenue streams may include selling recycled tyre products, such as tire-derived fuel, rubber mulch, or crumb rubber; providing tyre recycling services to businesses and municipalities; or selling carbon offset credits.

The market potential for a waste tyre recycling plant is very good. The demand for recycled tyres is growing all the time, as more and more people are becoming aware of the environmental benefits of recycling. There are also many commercial applications for recycled tyres, such as in the construction industry.

The key success factors for a successful waste tyre recycling plant are: 1. Feedstock: The plant must be able to process the type of tyre waste that is available. 2. Technology: The plant must use an effective recycling technology that can recover a high proportion of the tyre waste. 3. Infrastructure: The plant must have access to the necessary infrastructure, such as power and water supplies. 4. Financing: The plant must be able to secure adequate financing to cover the initial investment and operating costs. 5. market: The plant must be able to identify and target potential markets for the recycled products.

There are a number of challenges associated with starting and running a waste tyre recycling plant. These include: 1. securing a steady supply of waste tyres 2. ensuring the tyres are clean and free of contaminants 3. shredding or chopping the tyres into small pieces 4. separating the steel from the rubber 5. cleaning and preparing the rubber for further processing 6. finding markets for the recycled rubber

There are a number of risks associated with running a waste tyre recycling plant. These include the risk of fires (due to the highly flammable nature of tyres), the risk of explosions (due to the presence of volatile chemicals in tyres), and the risk of toxic fumes being released into the atmosphere (due to the burning of tyres).

The environmental benefits of a waste tyre recycling plant include the reduction of waste tyres in the environment, the creation of new products from recycled tyres, and the reduction of greenhouse gas emissions.

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Tire Recycling Business Plan Template & Guidebook

Do you have a strong interest in sustainability and want to make money out of it? The ideal option is our tire recycling business plan template and manual. With the help of our thorough manual, you'll learn all you need to know about starting and operating a profitable tire recycling company, from market research and developing a business strategy to acquiring and processing tires. And you can quickly and simply build a professional business plan that will amaze investors and put you on the road to success with our simple-to-use template. Why then wait? Start your tire recycling company right away to save the environment and earn money at the same time!

Get worry-free services and support to launch your business starting at $0 plus state fees.

• How to Start a Profitable Tire Recycling Business [11 Steps]
• 25 Catchy Tire Recycling Business Names:
• List of the Best Marketing Ideas For Your Tire Recycling Business:

How to Write a Tire Recycling Business Plan in 7 Steps:

1. describe the purpose of your tire recycling business..

The first step to writing your business plan is to describe the purpose of your tire recycling business. This includes describing why you are starting this type of business, and what problems it will solve for customers. This is a quick way to get your mind thinking about the customers’ problems. It also helps you identify what makes your business different from others in its industry.

It also helps to include a vision statement so that readers can understand what type of company you want to build.

Here is an example of a purpose mission statement for a tire recycling business:

At our tire recycling company, our mission is to provide a sustainable and responsible solution for the disposal of old and worn-out tires. We are committed to using the latest technology and techniques to recycle tires into a wide range of products, including rubber mulch, rubber tiles, and rubber mats. We strive to be a leader in the industry, offering our services to tire retailers, automobile dealerships, and other organizations that generate large quantities of waste tires. We are dedicated to promoting sustainability and reducing the environmental impact of tire disposal.

2. Products & Services Offered by Your Tire Recycling Business.

The next step is to outline your products and services for your tire recycling business. 

When you think about the products and services that you offer, it's helpful to ask yourself the following questions:

• What is my business?
• What are the products and/or services that I offer?
• Why am I offering these particular products and/or services?
• How do I differentiate myself from competitors with similar offerings?
• How will I market my products and services?

You may want to do a comparison of your business plan against those of other competitors in the area, or even with online reviews. This way, you can find out what people like about them and what they don’t like, so that you can either improve upon their offerings or avoid doing so altogether.

3. Build a Creative Marketing Stratgey.

If you don't have a marketing plan for your tire recycling business, it's time to write one. Your marketing plan should be part of your business plan and be a roadmap to your goals. 

A good marketing plan for your tire recycling business includes the following elements:

Target market

• Who is your target market?
• What do these customers have in common?
• How many of them are there?
• How can you best reach them with your message or product?

Customer base 

• Who are your current customers? 
• Where did they come from (i.e., referrals)?
• How can their experience with your tire recycling business help make them repeat customers, consumers, visitors, subscribers, or advocates for other people in their network or industry who might also benefit from using this service, product, or brand?

Product or service description

• How does it work, what features does it have, and what are its benefits?
• Can anyone use this product or service regardless of age or gender?
• Can anyone visually see themselves using this product or service?
• How will they feel when they do so? If so, how long will the feeling last after purchasing (or trying) the product/service for the first time?

Competitive analysis

• Which companies are competing with yours today (and why)? 
• Which ones may enter into competition with yours tomorrow if they find out about it now through word-of-mouth advertising; social media networks; friends' recommendations; etc.)
• What specific advantages does each competitor offer over yours currently?

Marketing channels

• Which marketing channel do you intend to leverage to attract new customers?
• What is your estimated marketing budget needed?
• What is the projected cost to acquire a new customer?
• How many of your customers do you instead will return?

Form an LLC in your state!

4. Write Your Operational Plan.

Next, you'll need to build your operational plan. This section describes the type of business you'll be running, and includes the steps involved in your operations. 

In it, you should list:

• The equipment and facilities needed
• Who will be involved in the business (employees, contractors)
• Financial requirements for each step
• Milestones & KPIs
• Location of your business
• Zoning & permits required for the business

What equipment, supplies, or permits are needed to run a tire recycling business?

To run a tire recycling business, you'll need a range of equipment and supplies, as well as a few permits. Here's a quick rundown of what you'll need:

• A physical location for your business, such as a standalone warehouse or a space within an existing industrial facility
• Equipment for shredding and processing tires, such as tire shredders and granulators
• A supply of tires to be recycled
• A supply of chemicals and other materials for treating and reusing the recycled tire material
• Depending on your location and the services you offer, you may need to obtain a business license and other permits, such as a permit to operate a tire recycling business or a permit to handle and dispose of hazardous materials.

Overall, running a tire recycling business requires a mix of equipment, supplies, and permits to ensure that you can provide sustainable and environmentally-friendly solutions for disposing of used tires.

5. Management & Organization of Your Tire Recycling Business.

The second part of your tire recycling business plan is to develop a management and organization section.

This section will cover all of the following:

• How many employees you need in order to run your tire recycling business. This should include the roles they will play (for example, one person may be responsible for managing administrative duties while another might be in charge of customer service).
• The structure of your management team. The higher-ups like yourself should be able to delegate tasks through lower-level managers who are directly responsible for their given department (inventory and sales, etc.).
• How you’re going to make sure that everyone on board is doing their job well. You’ll want check-ins with employees regularly so they have time to ask questions or voice concerns if needed; this also gives you time to offer support where necessary while staying informed on how things are going within individual departments too!

6. Tire Recycling Business Startup Expenses & Captial Needed.

This section should be broken down by month and year. If you are still in the planning stage of your business, it may be helpful to estimate how much money will be needed each month until you reach profitability.

Typically, expenses for your business can be broken into a few basic categories:

Startup Costs

Startup costs are typically the first expenses you will incur when beginning an enterprise. These include legal fees, accounting expenses, and other costs associated with getting your business off the ground. The amount of money needed to start a tire recycling business varies based on many different variables, but below are a few different types of startup costs for a tire recycling business.

Running & Operating Costs

Running costs refer to ongoing expenses related directly with operating your business over time like electricity bills or salaries paid out each month. These types of expenses will vary greatly depending on multiple variables such as location, team size, utility costs, etc.

Marketing & Sales Expenses

You should include any costs associated with marketing and sales, such as advertising and promotions, website design or maintenance. Also, consider any additional expenses that may be incurred if you decide to launch a new product or service line. For example, if your tire recycling business has an existing website that needs an upgrade in order to sell more products or services, then this should be listed here.

7. Financial Plan & Projections

A financial plan is an important part of any business plan, as it outlines how the business will generate revenue and profit, and how it will use that profit to grow and sustain itself. To devise a financial plan for your tire recycling business, you will need to consider a number of factors, including your start-up costs, operating costs, projected revenue, and expenses. 

Here are some steps you can follow to devise a financial plan for your tire recycling business plan:

• Determine your start-up costs: This will include the cost of purchasing or leasing the space where you will operate your business, as well as the cost of buying or leasing any equipment or supplies that you need to start the business.
• Estimate your operating costs: Operating costs will include utilities, such as electricity, gas, and water, as well as labor costs for employees, if any, and the cost of purchasing any materials or supplies that you will need to run your business.
• Project your revenue: To project your revenue, you will need to consider the number of customers you expect to have and the average amount they will spend on each visit. You can use this information to estimate how much money you will make from selling your products or services.
• Estimate your expenses: In addition to your operating costs, you will need to consider other expenses, such as insurance, marketing, and maintenance. You will also need to set aside money for taxes and other fees.
• Create a budget: Once you have estimated your start-up costs, operating costs, revenue, and expenses, you can use this information to create a budget for your business. This will help you to see how much money you will need to start the business, and how much profit you can expect to make.
• Develop a plan for using your profit: Finally, you will need to decide how you will use your profit to grow and sustain your business. This might include investing in new equipment, expanding the business, or saving for a rainy day.

Frequently Asked Questions About Tire Recycling Business Plans:

Why do you need a business plan for a tire recycling business.

A business plan is a document that outlines the goals and objectives of a business, as well as the strategies and tactics that will be used to achieve those goals. It is important to have a business plan for your tire recycling business because it helps to focus the efforts of the company, communicate the business's goals and objectives to potential investors, and provide a roadmap for the business to follow. Additionally, a business plan can be used to help secure funding from investors or lenders, who will want to see that the business has a solid plan in place before they provide funding.

How to write a business plan for your tire recycling business?)

To build a business plan for your tire recycling business, start by researching your industry, competitors, and target market. Use this information to define your business's goals and objectives, as well as the strategies and tactics that you will use to achieve those goals. Next, create a financial plan that outlines your projected income, expenses, and profit. This should include a projected income statement, cash flow statement, and balance sheet. Once you have all of this information, you can use it to create a comprehensive business plan that outlines the goals and objectives of your business, as well as the strategies and tactics that you will use to achieve those goals. A well-written tire recycling business plan contains the following sections: Purpose, Products & Services, Marketing Plan (including Marketing Strategy), Operations/Management Plan (including Operations/Management Strategy), Financial Plan (including Financial Forecasts), and Appendixes.

Can you write a tire recycling business plan yourself?

Yes, you can write a tire recycling business plan yourself. Writing a business plan is a valuable exercise that can help you clarify your business idea, identify potential challenges and opportunities, and develop a roadmap for success. While there are many resources and templates available to help you write a business plan, the process of creating one is ultimately up to you.

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I'm Nick, co-founder of newfoundr.com, dedicated to helping aspiring entrepreneurs succeed. As a small business owner with over five years of experience, I have garnered valuable knowledge and insights across a diverse range of industries. My passion for entrepreneurship drives me to share my expertise with aspiring entrepreneurs, empowering them to turn their business dreams into reality.

Through meticulous research and firsthand experience, I uncover the essential steps, software, tools, and costs associated with launching and maintaining a successful business. By demystifying the complexities of entrepreneurship, I provide the guidance and support needed for others to embark on their journey with confidence.

From assessing market viability and formulating business plans to selecting the right technology and navigating the financial landscape, I am dedicated to helping fellow entrepreneurs overcome challenges and unlock their full potential. As a steadfast advocate for small business success, my mission is to pave the way for a new generation of innovative and driven entrepreneurs who are ready to make their mark on the world.

How To Start a Tire Recycling Business In 9 Steps

Starting a tire recycling business can be a great way to make money while helping the environment. There are several things you need to do in order to get your business up and running.  

Here are the 9 steps you can take to get started on building your very own tire recycling business.

9 Steps to Launching a New Tire Recycling Business

1. name your tire recycling business.

Give your tire recycling business an identity so people will think of it as a well-known and respected brand. You can take the name of your tire recycling business from your industry, focus on a geographical location, or use your own name among other options.

The main goal for naming your tire recycling business is to make it sound appealing and trustworthy so that potential customers will want to use your services. 

2. Determine Your Tire Recycling Business Model

There are several possible types of business models for a tire recycling business including:

• Tire Collection Service : You can collect used tires from businesses and individuals who want to get rid of them. You’ll need to have a truck or other vehicle to transport the tires.
• Tire Recycling Facility : You can set up a facility where you recycle tires into new products. This option requires more space and start-up capital but can be more profitable in the long run.
• Tire Recycling Franchise : You can become a franchisee of an existing tire recycling company. This option requires less start-up capital but you’ll have to follow the franchisor’s rules and regulations.

No matter which model you choose, make sure that it aligns with your business goals and the services you offer.

Read more about choosing the right business model for your tire recycling business.

3. Choose a Legal Form for Your Business

By incorporating your tire recycling business, you will limit your liability. You can incorporate as a Limited Liability Company (LLC), a C Corporation (C-Corp), or an S Corporation (S-Corp). Or you can operate as a sole proprietorship.

The business structure you choose for your tire recycling business will determine the amount of taxes you pay and which state or federal tax forms you need to file.

Read our article comparing the most common tire recycling business structures .

4. Write a Tire Recycling Business Plan

All tire recycling business owners should develop a business plan. 

A business plan is a document that outlines the goals, strategies, and operations of a business. It can be used to secure funding from investors or lenders, as well as to guide the day-to-day operations of the business. The business plan should include information on the company’s products or services, market analysis, financial projections, and management team among other things.

When developing your tire recycling business plan and strategy, you should think about the following questions your customers might have:

• What services does your tire recycling business offer?
• What are the prices for your services?
• Do you have a location near me?
• How do I order your services?
• What are the payment terms?
• When will I receive my order?
• How do I know if my tires have been recycled?
• What should I do with my used tires?
• What are the benefits of recycling tires?
• How does your tire recycling business help the environment?

Answering these questions in your business plan will give you a good foundation to start working on other aspects of your business such as marketing and sales.

Read our article about how to write a tire recycling business plan .

5. Apply for the Necessary Permits and Licenses

There may be required licenses and permits you need to obtain before launching your tire recycling business.

For example, if you’re going to be transporting tires, you may need a commercial driver’s license (CDL). If you’re planning on setting up a tire recycling facility, you may need to apply for a permit from the Environmental Protection Agency (EPA).

You must also register your tire recycling business as a legal entity with the state where you plan to do business. You can simply file an online form through your Secretary of State website.

Registering with the federal government is also essential so you can properly pay taxes for your business. You will also need an Employer Identification Number (EIN), which you can apply for at the IRS website, if you plan to hire employees.

Read our article about obtaining the proper tire recycling business licenses .

6. Determine Your Budget & Apply for Funding as Needed

In developing your tire recycling business plan, you will figure out how much funding you need to start and grow your business.

If you have your own funds to invest in your tire recycling business, you may consider taking advantage of that. In addition to your personal funds, other forms of potential funding for your tire recycling business include traditional bank loans, SBA loans, credit cards, angel investors and family and friends.

Read our article about the costs associated with starting a tire recycling business to help you determine if funding is needed. 

Read our article about how to fund your tire recycling business . 

7. Get the Technology & Software Needed to Run Your Business Efficiently

When you start your tire recycling business, it’s essential to have the right technology in place to maximize efficiency. You definitely need a computer with Internet access, and accounting software for tracking expenses and revenues. 

You may also want to invest in tire recycling software, which can help you manage inventories, customers and orders. Other pieces of equipment you will need include a storage area for tires, a workspace, and transportation to pick up and deliver tires. 

8. Market Your Tire Recycling Business to Potential Customers

Before you start selling your services , you have to let the world know you exist. The first step is to create a website so people can learn more about your services and how they benefit them.

After you launch your website, start promoting it through social media channels like Facebook, LinkedIn and Twitter. Also consider networking with other people in the tire recycling industry through social media and blogs so they can help share your business. 

You also need to start gathering the materials needed to execute on your promotions strategy, which is your strategy for attracting new customers. Tire recycling businesses should consider the following promotional strategies for which you should start getting prepared:

• Develop a list of potential customers including car dealerships, service stations, body shops and fleet operators.
• Create marketing materials such as business cards, flyers and brochures that you can use to promote your services.
• Attend trade shows and other events related to the tire recycling industry.

Read our article about how to market your tire recycling business for more tips.

9. Get New Customers & Grow Your Business

When you promote your services , you’ll start to get interest from potential customers . 

Make sure you’re ready to serve these customers . Also, be sure to establish systems to ensure consistency and reduce costs. And be sure to find and train the right people to help you grow your tire recycling business.

Read our article about how to effectively grow your tire recycling business to learn more.

Starting a Tire Recycling Business FAQs

Why start a tire recycling business.

Tire recycling businesses offer a number of benefits. First, they help reduce the environmental impact of tires by keeping them out of landfills. Second, they provide a source of revenue for businesses and entrepreneurs. Third, they create jobs for people who might not otherwise have them. Fourth, they can help reduce the cost of new tires.

Therefore, starting a tire recycling business can be a great way to have a positive impact on the environment, generate revenue and create jobs.

What is Needed to Start a Successful Tire Recycling Business?

A successful tire recycling business requires the following:

• A business plan
• The right technology and software
• Marketing materials
• The right people to help you grow your business

How Can I Start a Tire Recycling Business From Home?

You can start a tire recycling business from home by establishing a workspace and home office, and by investing in the right technology and software. You should also create a website and promote your business through social media channels. Finally, you need to get new customers and grow your business.

How Can I Start a Tire Recycling Business Online?

If you want to start a tire recycling business online, you need to create a website that provides information about your services and how they benefit the customer. You should also promote your website through social media channels and consider networking with other people in the industry. It’s also important to have a solid marketing and business plan in place.

What are Some Tips for Starting a Tire Recycling Business?

Here are some tips for starting a tire recycling business:

• Create a business plan.
• Find the right technology and software.
• Invest in marketing materials.
• Attend trade shows and other events related to the industry.
• Get new customers and grow your business.

Where Can I Find a Simple Checklist for Starting a Tire Recycling Business?

A simple checklist to use when starting a tire recycling business is as follows:

• Choose Your Type of Tire Recycling Firm : This should be based on what you are best at and how much experience you have. Remember to keep your interests, skills, and experience in mind at all times.
• Name Your Tire Recycling Business : This should be done with care, as your brand is important for attracting the right customers. A simple, memorable name will go a long way.
• Choose a Legal Form for Your Business : Whether you choose to become a sole proprietorship, partnership, LLC, corporation or another option will depend on your business. Ensure that you are aware of all the implications of each type.
• Determine Your Tire Recycling Business Model : Determine how your business will make money. Will you sell products, services, or a combination of both?
• Write a Tire Recycling Business Plan : Your business plan will also help you determine what your start-up costs will be and will provide a roadmap with which you can launch and grow .
• Apply for the Necessary Permits and Licenses : In most locations you will be required to apply for a business license and/or permits before you can begin operations.
• Determine Your Budget & Apply for Funding as Needed : You will need to know how much money you have to spend on all of your business-related expenses before opening any doors. If needed, apply for a small business loan or other funding options.
• Get the Technology & Software Needed to Run Your Business Efficiently : You need to have the right tools in place to succeed. Implement software that will help you manage your time, contacts, and business operations in general.
• Market Your Tire Recycling Business to Potential Customers : A solid marketing plan will be crucial to your success. It should focus on attracting the right customers so that you can provide them with the services they truly need. 
• Get Customers & Grow Your Business : Once you have a solid marketing plan, it's time to actively pursue and secure those who could benefit the most from your services . 

Starting a tire recycling business can be a great way to make a difference in your community and help the environment. It’s important to research the market and plan carefully before starting out, but with the right tools and resources you can be on your way to success. Follow these tips to get started and continue marketing your business.

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• … and more
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• Beston Group Co., Ltd.
• Construct Your Tyre Recycling Plant ...

Construct Your Tyre Recycling Plant Strategic Business Plan To Get Started

Courtesy of Beston Group Co., Ltd.

When planning to set up a pyrolysis machine at the facility, you're certainly likely to be reaching out to manufacturers. In addition, you need your own business plan. A number of these manufacturers are already in operation for quite a while, and they can help you plan for profitability. They have got helped numerous other manufacturers do just a similar. Which is merely another good reason why it is very important to get in touch with the most effective manufacturer of tyre recycling plant .

These manufacturers originate from all corners around the globe. They offer both batch plants and continuous pyrolysis machines. These plants can be purchased at different capacities, and also the firms that manufacture them may help help you on the best purchase decision. You wish to understand that your time and money you will make is the best choice.

One does need your personal business plan, but it's good they can help. They wish to help you with the entire process, from purchase to creating your brand new pyrolysis plant. They can let you know much more about the appearance of the plants and how they operate. They can tell you more details on the substances that you get through the pyrolysis process. They can even get you started in the right direction when thinking of which companies to market your product or service to as soon as you recycle the waste. Click here to know more:  https://bestoncompany.com/ .

You're landing with a great opportunity here. You will have the waste, and you wish to do something along with it which helps environmental surroundings. The waste will be in continuous supply, and you will turn it into treasure, selling the treasure for profits. The sole thing you need to bother about with the strategic business plan is when long it's planning to help you get to start turning a return.

It may take awhile, but once you will get there, everything goes in your wallet using the machine bought. When you didn't know, the equipment runs itself, too, from the oil and gas it creates. You merely feed the appliance the hydrocarbon gas and a few of the pyrolysis oil, and you're all set. Most of everything you net may be sold.

You have the opportunity for refining the oil into better fuels, nevertheless, you don't have to do that. You will find companies who need the pyrolysis oil, too. The further refinement would just be another investment you will make to build more money. Naturally, you wish to crunch the numbers to make certain your time and money within a distillation machine could be worth it ultimately. It could be a part of your company plan, yet, it doesn't have to be. Get high quality  pyrolysis machine for sale .

Everything required right now is your own business plan for profiting off from a tire recycling plant. The waste rubber pyrolysis plant you buy will net you a little extra income for your business. It's nice that this particular opportunity even exists, and you simply are the ideal candidate. In this day and age, it's certainly essential to continue to look for ideas pertaining to the most effective avenues for recycling. So now you know what to do to help. See the website:  https://bestoncompany.com/tyre-to-oil-plant/ .

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Sample Tire Recycling Plant Business Plan

Tire recycling business plan sample.

This sample specifically targets entrepreneurs with interests in starting a tire recycling business, but with little or no knowledge on the procedures of writing one.

It makes available an outline to work with, and all the entrepreneur needs to do is simply replicate the procedures, although in this case, supplying information unique only to the tire recycling business.

Here is a sample business plan for starting a tire recycling plant.

Executive Summary

Products and services, our mission.

• Market Analysis/Trends

Our Target Market

Competitive advantage, sales and marketing strategy, sales forecast, payment channels.

The Recyclers LLC is a tire recycling business located in the heart of Indiana with ambitious growth plans that target being among the top 5 tire recycling brands in Indiana within the first 3 years of its commencement of operations.

Being in the business of recycling , considered as a laudable earth-saving initiative, we will be driven by the passion to ensure that harmful wastes, especially tires do not constitute a problem to the society through effective utilization and non-harmful conversion to harmless end products.

Among a broad range of services we will be offering are the effective conversion of used tires to refurbished and quality ones that will still be of immense importance.

Also, some of the products of these recycled tires are the sale of raw materials to different shoe manufacturing companies, parks, and other businesses requiring our products.

We have the vision of expanding our earth-saving activities to eventually combat pollution caused by these tires either through burning or improper disposal methods.

The aim is to reduce to the barest minimum pollution occasioned by the improper disposal or recycling methods of these tires.

Our mission is to be among the top four tire recycling business brands in Indiana within our first 5 years of commencing operations.

We will be expanding our operations to cover more states within the United States, with a target of eventually spreading our tire recycling businesses to cover the whole United States.

Marketing Trends

With so much encouragement coming from world governments and the United Nations on the recycling of the waste with an emphasis on saving the ecosystem, there has been strong growth in this area of recycling.

There has been a drive-in promoting green product considered earth-friendly.

This has highly favored the tire recycling business sector as investors benefit from incentives if they chose to enter into this line of business.

Recycling already used materials into still useful products, our services are very essential, especially by such industries as tire manufacturing industries, shoe and footwear manufacturers, construction/roofing companies, and automobile manufacturing plants among a long list of industries requiring our services.

In effect, our target market is wide and large enough to accommodate our services.

With a recycling market that has continued to experience new entrants and so much room for more investors, there is at the moment no strong competition as research has shown that for now, tire recyclers rely on each other for the success of their businesses, thereby creating a win-win situation.

The tire recycling industry is not yet saturated, and still has a large space to accommodate new entrants into this sector.

The sales and marketing strategy adopted by us includes entering into talks with automobile products sales businesses and auto shops for the distribution of our products.

With the shifting of focus on the use of green products, our services will be highly in demand, as the refurbished tires we produce will be as good as new ones.

We will be recruiting the services of highly professional marketing experts to coordinate the marketing of our products and services, ensuring that they achieve wide acceptance.

Our pool of workforce will include a highly experienced workforce, ensuring that we only deliver the best services and products to our consumers.

With research conducted on aspects of the tire recycling market, we have made projections that predict high revenue growth for our business.

However, for these profit projections, the effects of an economic recession or natural disasters are discounted as they are based solely on parameters considered using present-day measurements and trends.

The chart below summarizes the sale forecast;

• First Year $400,000
• Second Year $830,050
• Third Year $1,210,000

The payment channels will be diverse to save our highly esteemed clients the difficulty of having to be limited by the payment option.

This makes it very flexible to them by making available almost every payment channel for easy payment of services.

Some of these payment channels will include the use of the POS machine, acceptance of credit cards, mobile money transfers, internet banking options among other payment channels.

SEE: TIRE RETREADING BUSINESS PLAN

This tire recycling business plan sample presents a format or template for the entrepreneur to work with. All the entrepreneur needs to do is to carefully follow the guidelines laid out in this sample business plan for the best results.

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Becoming Your Own Boss: Starting a Tire Recycling Business

Feb 18, 2021

For decades, old car and truck tires have dotted the landscape. Tossed in scrap heaps and buried in landfills, they pose a significant environmental hazard. In the last 50 years, the tire disposal problem has risen to the forefront of environmentalists’ minds. Tire recycling is growing in popularity both for its environmental impact as well as its profitability as a business model.

As more uses for the recycled rubber are discovered, the demand for it increases, enabling recyclers to produce and sell more product. With roughly 290 million tires being discarded in the United States every year, the tire supply is plentiful, making now the perfect time to start your own tire recycling business.

The idea sounds great on paper, and while you may know a lot about tires, there may still be a steep learning curve and a significant investment hurdle to overcome. If done right, however, tire recycling can be a very profitable business.

Before you jump in with both feet, you should understand the waters into which you are treading. Become educated about the business first. If you really want to know how recycling works, apply for a position at a recycling plant . Learn all you can about the business and the process from start to finish. This experience will give you a sound knowledge base from which to start.

Table of Contents

Every Business Needs Customers

Tire recycling can only be profitable if you can identify both the supplier and customer. The supplier will work on the front end to get you the raw rubber you need for processing. The customer on the back end will buy the processed rubber product you produce.

Sourcing Tires

Ideally, your suppliers should be located within a 150-mile radius of the location where you plan to set up shop. If they are any farther away, you will end up wasting time and money collecting old tires. The best way to get tires from point A to point B will depend on who your supplier is and how quickly the tires stack up at their location. A few different options to explore include:

1. Offer a Pick-up Service – A small car repair shop may only generate 20 passenger tires every two weeks. This small load can easily be picked up in a van or truck regularly, making recycling easy for the customer. 2. Deliver Disposal Containers – For larger volumes of tires, you may consider dropping off an empty dumpster to be picked up when it is full. This option makes loading and transportation easier for larger loads. It is especially helpful for larger diameter tires, as they are difficult to load and unload by hand. 3. Offer Onsite Drop-Off – There will always be do-it-yourself-ers that like to change their own tires. Designate an easily accessible spot on your property where small loads can be dropped off.

Selling Recycled Tire Products

Most recycled tire rubber does not find its way onto the playground as you might expect. In fact, most recycled tires are actually burned as tired derived fuel (TDS). Unless you have a paper mill or cement plant nearby, TDS may not be in high demand in your area. You will need to take a hard look at the market around you to find your niche.

Because of the high up-front costs associated with buying equipment, securing land, and hiring employees, it is best not to try to be a jack of all trades right out the gate. Find an area where demand is high, and competition is low. Potential clients could include utility companies, construction contractors, athletic fields, and manufacturers. Ground rubber and crumb rubber are commonly used to manufacture many products that were once made exclusively of wood, asphalt, or plastics.

Have a Plan

Once you are satisfied that the market can support your growing new business, creating a detailed business plan is the next essential step. The initial investment to begin recycling tires will likely require either a small business loan or outside investors’ assistance. In either case, you are unlikely to receive financial aid without a solid plan to pay back those loans.

If this type of loan is out of reach, you might apply for a government grant. Grants at the federal level are limited but are available through the Small Business Innovation Research Program (SBIR). This Environmental Protection Agency (EPA) Program awards funds to proposals that tackle high priority EPA issues. Solid waste management involving waste tire removal and disposal is one such issue. However, grants are limited to small businesses with less than 500 employees and come with the requirement that the company demonstrates innovation in technology and commercialization of their efforts to improve the environment.

Funds are also available to support the efforts of waste tire recyclers and innovators alike at the state level. In 1999, the North Carolina Department of Environment and Natural Resources granted Continental General Tire $1.2 million to fund their research into manufacturing tires using 25% recycled rubber. The project’s goal was to reuse the old rubber to make new tires without compromising the quality or longevity of the new tires.

In 2002, the Ohio Department of Natural Resources awarded $1 million in grants to five different waste management businesses to fund projects recycling shredded tires for use as tire-derived fuel, as well as landscaping and building projects. Check with your state to see if funding is available for research or tire clean-up projects before you take out hefty debts to start your business. You may be able to find money in unexpected places.

Licenses, Permits, and Insurance

Last but certainly not least, make sure that your business is operating safely and legally. While the requirements vary by state, there are regulations in every state that you will need to comply with to operate a tire recycling business. Contacting the EPA, as well as local government entities, early in your planning is essential. Be sure to apply for licenses early on to have them on hand when you are ready to open your shop for business. For the safety of employees and your investment, you should also have adequate insurance to cover any unfortunate incidents that may occur.

Passenger and truck tire manufacturers and distributors make up a large sector of our economy. Indeed, we are dependent on tires for transporting goods and people all across the country. This dependence has led to an abundance of waste. Until recently, we struggled to find a solution to this growing problem. With the emergence of new technologies in recycling and reuse of these rubber products, the present is a great time to jump in and be a part of this expanding new business market.

Interested in getting started? Contact ECO Green Equipment to find out more about our turnkey tire recycling solutions and integrated equipment. Our tire crushers, grinders, shredders and colorizers are revolutionizing the market by processing waste tires faster and with greater cost and energy efficiency than the competition.

Call Us: +1 (801) 505-6841

615 West 900 North, North Salt Lake, Utah 84054 USA

Click to contact us

Tire Shredders > Becoming Your Own Boss: Starting a Tire Recycling Business

Privacy Overview

How to Start a Tyre Recycling Business – Leveraging The Landfills Massive Potential

Running a business by selling scrap tires or collecting the scrap tires and shredding them and selling them to tyre recyclers is the main concept of scrap tyre recycling business.

Waste tyres are widely abundant and cheap material. Instead of discarding them, they can be put to better use such as making rubber mats, brake pads and sports utilities, etc., In addition, they have high demand in the shipping, logistics, and construction industries.

Today, the scrap tyres business is one of the popular recycling business ideas. If one can explore the full potential of this business, they can turn this into a million-dollar business. Not only you are making money, but you are also contributing to sustainable environment

Though tire recycling seems a simple business on paper, it takes lot of investment and machinery to make sustainable profits in this business. In addition, you need an ongoing business from both parties’ i.e., customers and suppliers to keep up with the business.

Quick Facts About Tyre Recycling Industry

• On average, 1 billion tires are wasted every year and only 100 million tires are recycled. Most of them end up in landfills
• 5 Lakh tons of crumb rubber modified bitumen (CRMB) is used in road construction every year in India
• Advanced technology such as Pyrolysis is rapidly adopted by several scrap recyclers to help in converting scrap tyres into carbon, steel, oil, and gas
• Tire-derived fuel (TDF), which is extracted from scrap tyres has high demand in Cement and paper industry

Steps involved in Starting a Tyre recycling Business

Here are the steps involved in setting up a tyre recycling plant

Step 1: Look for Customers and Suppliers

The most important step in tyre recycling business starts with finding the suppliers and customers. These two are essential to run this business. So before deciding to start this business, you need to research and get the data of both parties.

For example, customers from the shipping industry have a high demand for scrap tires as they are used as buffers between boat/ferries and dock. Next, the construction industry also has good demand for shredded tyre material. In this way, you need to know which customers have the requirement for scrap tyres

In the same way, you also need to know where you can get or who can supply scrap tyres. Initially, you may get scrap tires from garages, tire dealers or vehicle repair shops or junk yards. However, there is no guarantee of constant supply.

So, to make sure your business doesn’t get impacted, you need to tie up with multiple suppliers, who can supply waste tires every day.

Step 2: Resources required to Setup a Tyre recycling plant

In order to setup a tyre recycling plant; you need the following resources

The area required to setup a tyre recycling plant depends on two things.

• Do you just collect the scrap tires?
• Do you also process the scrap tyres such as shredding?

If you just collect the scrap tyres then, an area of about 250 square yards is more than sufficient.

However, if you are also processing the scrap tyres such as cleaning and shredding, then you may require about 1 acre of land. This is because, you need space for dumping tyres and also to setup the machinery that cleans, crushes and shreds the scrap tires

You need to ensure your recycling center is located is an ideal place where the customers as well as suppliers can access it.

Most tyre recycling centers are located on the outskirts as the land rates are cheap to set up a recycling plant.

When deciding where to setup your recycling center consider the following things

• Is your location easily accessible by road
• Is it accessible for the suppliers to drive into your plant?
• How accessible is it for you to reach customers or go and collect scrap tires at other locations?
• Is there enough power supply and water supply? Please note, that tyre recycling machinery require good amount of power and water supply
• Does the location have appropriate permissions?

Equipment and Machinery

In the process of establishing a tyre recycling center you need some equipment and this depends upon – How you are operating the business.

If you are just a scrap tyre collector, then you need a pick-up truck and then an industrial-grade weighing machine. This costs around $800 to $1000

Next, if you are planning to recycle scrap tyres and would like to extract materials such as rubber strips, rubber chips, rubber blocks, rubber powder or steel wires, etc., then you need a complete scrap tyre recycling plant. Which requires high capital and workforce.

On average, a tyre recycling plant cost ranges from $50,000 USD to $ 500,000 USD the price depends upon the features of the machinery, production capacity, and output material

• Environment

Business Plan

There are many important parameters to take into consideration when deciding to establish a tyre recycling facility.

Key parameters for a preliminary business plan:

• Estimated long-term gate fee structure
• Cost of electricity
• Cost of manpower based on 24/7/365 operations
• Cost of service contracts and spare parts (supplied by BANREC)
• Cost of land, building and equipment ready-to-operate
• Opportunities for subsidies, loans etc. for environmental investments
• Market study for pricing and volume estimates of rubber granulate/powder in local area
• Market study for pricing and volume estimates of steel and fibre fraction in local area

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How to start Tyre Recycling Business ?

Tyre recycling business- requirements, license, raw material, machinery, investment, profit, where to buy tyre recycling machinery etc..

As we know that nearly 250,000,000 tyres are being disposed every year.  It is clear that they are a booming threat to the environment in existing as one of the hazardous solid waste. Instead of letting it to stay as a waste material. This is quite a large amount and this figure also gives confidence for entrepreneurs like you all to make use of it. You can wisely put it into business. Also, the raw material is easily available which makes your costs a measure lesser.

Tyre or tire recycling is one of the good business opportunity which has a huge demand, but very less supply. Indian Government is also supporting this type of business a lot and is coming up with many schemes. This business is in accordance with resource management too. Hence, making it as your side business or main business will definitely gain you decent income. In this article i will share full information about how to start  tyre recycling business by setup Pyrolysis Plant, and also about tyre recycling process, investment, Profit, end products, where to sell end products, etc.

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Finding Sources of Used Tires:

Explore within a reasonable driving radius, say 150 miles, to find sources of used tires. Good possibilities include:

• Tire retailers
• Taxi companies
• Car rental firms
• Bus operators
• Trucking companies
• Companies with large car fleets

The three methods of collecting tires are:

• Sending vans to a supplier’s location for pickup.
• Using drop-and-hook, a method that refers to leaving a bulk trailer at the supplier’s location to fill. The trailer is picked up by the recycler when it is full.
• Encouraging do-it-yourself to drop off tires at the processing plant.

As you visit with the possible used tire sources, form estimates about the potential volume of tires that each source might be able to supply.

Finding Customers for Used Tire Products:

The following is a sample of possible customers for tire-derived fuel products:

• Electric utilities
• Pulp and paper mills
• Cement plants
• Institutional and industrial boilers
• Dedicated tire-to-energy plants

Ground or crumb rubber is used in the manufacture of a variety of products. Look for manufacturers of the following items:

• Automotive parts and tires
• Agrimats and equestrian footing
• Landscaping, walkways and trails
• Extruded and molded products
• Rubber modified asphalt
• Construction
• Athletic surface and fields
• Playground mats

Recycled tires have found applications in different types of civil engineering projects:

• Road construction
• Septic tanks
• Building foundations
• Landfill construction
• Light-rail base for commuter trains

Tyre recycling Business Requirements:

• Area Requirements 10000 sq. ft. to 50000 sq. ft.
• Availability of procurement of raw material.
• Electricity requirements 50KW to 80 KW
• Tata Ultra (Truck)

Tyre recycling Business Raw material:

• Used/waste tyre (Radial or Nylon)
• Waste Conveyor Belt
• Coal for producing heat for Pyrolysis plant

License Requirements:

• Business Registration (Proprietorship /LLP / Private limited)
• MSME Registration
• Trade License
• Factory License & Registration
• Electricity Permission
• Pollution Board (Management & Handling of plastic Waste)
• EPF & ESIC Registration (If required)

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What type of products obtains after tyre recycling:

Types of Tyre : Radial tyre & Nylon Tyre

Types of Tyre Recycling Business in India:

Tyre Recycling can be done by two ways – It’s totally depending on end products obtained.

• Tyre Recycling can be done by setup one Pyrolysis Plant
• Pyrolysis Plant (Price start from 25 lakh onwards)

Output Products (Pyrolysis Plant):

• Hydrocarbon gas
• Pyrolysis fuel oil
• Black Carbon Powder

Tyre Recycling can be done by individually machine.

• Ring cutter machine
• Strip Cutter Machine, Rim Cutter m/c
• Steel separator
• Nylon Separator (fiber separator)
• Magnetic screening
• Rubber (crusher)Powder m/c

Total Machine cost: 15 lakh – 17 lakh (including GST)

Tyre recycling Business Output Product:

• Black carbon Powder
• Nylon fiber
• Scrap Steel Wire

Tyre recycling Business Cost of Raw Material:

Waste tyre = Rs 12 per kg

1000kg (1 Ton) waste tyre = 12x 1000= Rs 12000/ton

Daily requirements = 9 Ton

Monthly Requirements (26 working days consider) = 234 Ton

Monthly Investment against Raw material = 234 x 12000 = Rs 28, 08,000 /- 

Tyre recycling Business  Investment:

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Tyre recycling Business Process by Pyrolysis Plant:

• Shredding of tyres into small pieces
• Put small 2 inches shredded piece of tyre into the reactor.
• Burn the fuel material (coal, wood, oil or natural gas) in the combustion system.
• Heat the reactor slowly, when the temperature reach around 130℃, it will produce oil gas.
• Pass the oil gas through cooling system, cold liquid oil is produced.
• After the production of oil, lower down the temperature of reactor to collect carbon black and steel wire.

Tyre Recycling Business Output Products:

• Hydrocarbon gas ( Generally used as fuel in same plant for heating purpose )

If Pyrolysis Plant capacity is 10 TPD-  Hydrocarbon Gas (5%)

Generally used as fuel in same plant for heating purpose.

Pyrolysis fuel Oil (40 %- 52%).

Per day Pyrolysis fuel oil production = 4000 liter.

Per month ( 26 working days consider ) Pyrolysis fuel oil production = 1,04,000 liter

Black Carbon Powder (30%)

Per day production of black Carbon Powder = 3 Ton

Per Month ( 26 working days consider ) production of Black Carbon Powder = 78 Ton

Steel Wire (15%)

Per day steel scrap production= 1.5 Ton

Per Month ( 26 working days ) production of steel scrap = 39 Ton

Selling price of above output products in the market:

Now total sales revenue generates from output products:

Pyrolysis Fuel Oil:

Revenue from Pyrolysis fuel Oil per month = per month production X Rate per Liter = 1,04,000 X Rs 40

Revenue from Pyrolysis fuel Oil per month=  Rs 41,60,000/-

Black Carbon Powder:

Revenue from Black carbon Powder per month= per month production X Rate /kg   = 78 Ton (78000Kg) x Rs 8/kg

Revenue from Black carbon Powder per month= Rs 6,24,000/-

Scrap Steel Wire:

Revenue from scrap steel wire per month= per month production X Rate /kg = 39 Ton (39000 Kg) X Rs 18 /kg

Revenue from scrap steel wire per month= Rs 7,02,000/-  

Total Sales revenue from total output products = Pyrolysis fuel oil + Carbon powder + Scrap steel wire = 41,60,000 + 6,24,000+ 7,02,000

Total Sales revenue from total output products = Rs 54,86,000/-

Tyre recycling Business  Monthly Expenditure :

Total monthly expenditure of Pyrolysis Plant : 36,48,000/-

• Net profit= Total sales Revenue – Monthly Expenditure
• Net Profit= 54, 86,000 –   36, 48,000
• Net Profit per month from Pyrolysis Plant= Rs 18, 38,000
• Net Profit per year from Tyre Recycling business= Net profit Per month  X  12
• Net Profit per Year from Tyre Recycling Business = Rs 2,20,56000

Where you can sell the output products of Pyrolysis Plant:

• Pyrolysis fuel oil consumption industries

• Steel factory
• Furnace Industry
• Rolling Industry
• Casting Industry
• Crude oil distillation plant
• Cement factory
• Boiler factory

• Ink Industries
• New tyre mfg. company
• Rubber runway
• Shoel Sole mfg. industries.
• Conveyor belt manufacturing
• Electric wire mfg.
• Dry battery mfg.
• Supply to steel scrap dealer

Also Read: Food Truck Business Plan- Requirements, Chef, Cost, Profit

Tyre Recycling Business Related Video:

F.A.Q(Frequently asked question):

Q. What is Tyre Recycling Business ?

Ans: Tyre or tire recycling is one of the good business opportunity which has a huge demand, but very less supply. Indian Government is also supporting this type of business a lot and is coming up with many schemes. This business is in accordance with resource management too.

Q. Why should any start this tyre recycling business?

Ans: As we know that nearly 250,000,000 tyres are being disposed every year.  It is clear that they are a booming threat to the environment in existing as one of the hazardous solid waste. Instead of letting it to stay as a waste material. This is quite a large amount and this figure also gives confidence for entrepreneurs like you all to make use of it. You can wisely put it into business. Also, the raw material is easily available which makes your costs a measure lesser. And Indian Government is also supporting this type of business a lot and is coming up with many schemes.

Q. What are the requirements and raw material for tyre recycling business?

Ans: Tyre recycling business requirements and raw materials are given below:

Q. What is the total cost to open Tyre Recycling Business in India ?

Ans:  If you want to start Tyre Recycling Business in India then you should have an ability to invest INR 80 lakh – 1 Crore all investment details are given below in the table.

Q.  What type of products obtains after tyre recycling  ?

Ans:  Tyre Recycling Business Output Products:

• Hydrocarbon gas (Generally used as fuel in same plant for heating purpose)

Q: What is the total monthly earnings and expenditure of Tyre Recycling Business?

Ans: The monthly earning and expenditure  is based on the store’s location and adherence to quality standards, the profit margin and the revenue varies from store to store. An average income of a franchise partner ranges from INR 2 to 3 lacs a month.

Q. Selling price of above output products in the market ?

Ans: Given below:

We hope that you would have liked reading this blog post on Tyre Recycling Business in India and how to set it up efficiently. For more such informative articles, keep visiting YMW Solution.

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Tyre Pyrolysis Manufacturing Plant Project Report 2024 | Unit Operations, Machinery Requirements and Cost Involved

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Why Colorado is considering ending state incentives for “advanced recycling”

A new bill recently sent to Gov. Jared Polis is meant to send a message to the U.S. plastics industry: Colorado, unlike other states, doesn’t support its latest plan to keep its products from filling the world’s oceans and landfills. 

Earlier promises to recover and reuse plastic products have failed to materialize for decades. Despite the recycling labels printed on plastic packaging, the latest federal data suggests the U.S. only recycles about 8.7 percent of its plastic waste. 

The industry’s latest strategy to boost the figure depends on what the petrochemical firms call “chemical recycling” or “advanced recycling” — a set of processes that break down plastic waste using chemical solvents and heat applied in low-oxygen conditions. The resulting gases and liquids can serve as the feedstock for new plastics and provide fuel for vehicles or other industrial uses. 

Environmental advocates, however, warn advanced recycling is another public relations effort to distract from efforts to cut plastic consumption. In Colorado, groups like recycling nonprofit Eco-Cyle and the environmental group GreenLatinos have further argued existing advanced recycling plantshave polluted low-income communities — like Zebulon, North Carolina — already struggling with climate change and environmental contamination. 

“We don’t want our communities to become laboratories,” said Randy Moorman, the director of community campaigns for Eco-Cycle. “At the very least, we shouldn’t be publicly financing projects with such an abysmal track record.” 

In the recent legislative session, the groups spearheaded Senate Bill 24-150, a bill originally designed to ban any future advanced recycling projects from being established in Colorado. The final version, approved by lawmakers last week, dropped a full prohibition in favor of a plan that blocks state incentives for the projects. It also clarifies any future chemical recycling plants must follow the same state and local regulations that apply to traditional solid waste incinerators. 

It’s unclear if Polis will sign the bill. Shelby Wieman, a spokesperson for the governor’s office, said he will decide after he reviews the final version of the legislation.

A response to a growing push from the chemical industry

While Colorado doesn’t currently have any advanced recycling plants, the latest legislative battle comes as the plastics industry attempts to promote the technology around the country.

In the last few years, the American Chemistry Council, the country’s leading petrochemical trade group, backed legislation in at least 24 states to reclassify advanced recycling as a manufacturing process rather than a waste management process. The move allows the facilities to proceed under less stringent environmental and pollution regulations. 

The lobbying push has coincided with a surge in investment in the technology. A recent report from Beyond Plastics, an environmental advocacy group, found 11 chemical recycling plants operating in the United States as of September 2023, with at least 30 more under consideration. The authors also claimed that the collective capacity of the existing plants could process less than 1.3 percent of the nation’s annual plastic waste stream. 

Critics are not only concerned that chemical recycling mainly amounts to a public relations exercise. Even though the industry has often claimed the facilities work as “closed loop” systems, journalistic investigations and nonprofit reports have found that the plants generate hazardous waste and air pollution.

Ean Thomas Tafoya, the Colorado director for GreenLatinos, said that’s especially concerning since many of the plants are in low-income communities of color. “It’s the same old story we’ve heard a million times,” Tafoya said. 

It appeared the trend could spread to Colorado following a pair of announcements last year for potential projects shrouded behind code names. 

In a memo presented to Greeley’s Urban Renewable Authority in February 2023, the city revealed it had spent more than a year working with an unnamed company on a plan called “Project Energy,” which included a 40,000-square-foot chemical recycling plant. A month later, the Colorado Office of Economic Development and International Trade announced it had given initial approval for more than $600,000 in tax credits for “Project Molecule,” a proposed advanced recycling plant in Weld County to convert tires into diesel fuel and other materials. 

Colorado’s economic development office, along with others across the country, doesn’t disclose complete information about a company to protect future investment plans. While confidentiality is standard practice, Tafoya nevertheless says residents deserve to know about any plans to add new pollution sources. 

“We hear about these things. We call the local councilmembers, we call the local county commissioners, and they’re in the dark. It should not be that way,” Tafoya said. 

After residents objected to the proposed plant in Greeley, the company behind the project dropped its plans to build an advanced recycling facility. All Recycling, an Englewood-based scrap processor, will proceed with a plan to develop a waste transfer station at the same location, John Hall, Greeley’s director of economic development and urban revitalization, told CPR News. 

Whether Project Molecule will move forward is less clear. Alissa Johnson, a spokesperson for Colorado’s economic development office, said the state approved a startup called MSR Recycler to receive a tax credit last year, but declined to say whether the company planned to proceed with its tire recycling project. 

It also wasn’t possible to find contact information for the company online or through Colorado’s official business record database. Meanwhile, a spokesperson for the Colorado Department of Public Health and the Environment said the state is not currently reviewing any permit applications for planned chemical recycling facilities. 

One project with a more concrete future is led by Ed VanDyne, a serial inventor and Loveland resident and the founder of Plastic 2 Green. The company is currently developing a method to turn waste plastic into ammonia, a key ingredient in fertilizer and a potential carbon-free energy source. 

The one-year-old start-up aims to demonstrate the process for investors with a mobile laboratory. After that, the company is planning to open a Colorado pilot plant in 2026 to further validate the technology, which VanDyne said will operate using renewable energy and won’t produce any other pollution. The sole byproduct, he said, is sand and dirt. 

While VanDyne’s company will rely on processes similar to methods in advanced recycling plants, he thinks making ammonia will prove far more profitable than producing material for new plastics. That’s also why he isn’t concerned about a ban on state incentives, but is glad the legislature opted against an outright ban on advanced recycling 

“If they were to ban something like what we're doing, they're going to miss out on getting rid of all the carpeting and all the styrofoam in this state and all the unrecyclable plastics,” VanDyne said. “It would all head straight to the landfill.”

A full ban vs. a ban on state support

The prospect of future advanced recycling operations in Colorado led environmental advocates to push forward on the initial bill to ban the technology altogether. 

That initial version, however, met resistance from State Sen. Chris Hansen, D-Denver, who worried it could hinder innovation around pyrolysis, the technical name for the process of disintegrating plastic using high temperatures and low-oxygen conditions. 

In the state Senate, he won approval for an amendment to exempt pyrolysis from the overall ban but keep a prohibition on plants using traditional open-air combustion. Meanwhile, supporters maintained both industrial processes could pollute communities and provide a pretext for continued plastic production. 

That led backers to shift tactics once the bill reached the state House. In an initial committee, bill sponsor State Rep. Meg Froelich, D-Greenwood Village, amended the bill to declare the project ineligible for any state incentives rather than banning any specific technology

“The bill does not ban any processes from existing in Colorado — as much as we would've maybe liked to have gone that route,” Froelich told her fellow lawmakers. “This just says we're not going to lure you here with tax dollars.”

Later amendments added exemptions for university research projects and facilities working to process plastic into sustainable aviation fuel. Those changes, in the end, were enough to earn State Sen. Hansen’s vote, who said the final version allows companies to prove the technology can meet Colorado’s pollution standards and “stand on its own two feet.”

The final version, however, has worried Richard Werner, the president and CEO of Upstate Colorado Economic Development, which works to attract businesses to Weld County. If Polis signs the bill, he worries it could remove a critical tool necessary to lure investments into Colorado. 

“Disabling the state’s ability to support economic development projects is deeply troubling,” Werner said.

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Bankable Business Plan

Whether private or institutional, providers of capital require a clear picture of the planned business, its potential for returns, risks and practices. Weibold can ensure a professional treatment and presentation of the planned enterprise.

Table of Contents & Info

If your project involves raising funds from institutional sources you are going to need a formal Business Plan that is self explanatory and serves as a solicitation tool. Once the feedstock sources, markets, products, technology and financials are understood and defined, Weibold can create a professionally written plan that includes all the aspects of a standard plan.

Prerequisites for this module is either a Weibold Pre-Feasibility Study, Market Analysis, Technology Evaluation, and Financial Model or the equivalent detailed input from the client.

Your Benefits

Present your project in a structured way. With a Business Plan written by Weibold you will impress your parent company, equity investors, lenders, and strategic partners alike. You can rest assured that, commensurate to the size of your project, all the necessary aspects have been addressed and presented in a clear and easy-to-follow way.

Target Audience

The Market Study Module is designed for:

• Project initiators;
• Investment funds and individual investors;
• Operators of existing tire recycling plants;
• Waste management authorities, etc.

Our Approach

In this Module Weibold will deliver a structured document that contains all the salient parts a professional tire pyrolysis business plan is expected to have. The plan starts with the Executive Summary, an introduction to the pyrolysis project and proceeds to define and explain the business model and methods used. All assumptions are annotated and graphically illustrated where applicable. The document usually concludes with series of Summary tables from the Finance Model.

Table of Contents

Lorem ipsum, or lipsum as it is sometimes known, is dummy text used in laying out print, graphic or web designs. The passage is attributed to an unknown typesetter in the 15th century who is thought to have scrambled parts of Cicero's De Finibus Bonorum. Lorem ipsum, or lipsum as it is sometimes known, is dummy text used in laying out print, graphic or web designs.

• Executive Summary
• Macroeconomic Environment in Target Region
• Selected Products in Target Region
• Products Value Chain Analysis
• Typical Production Methods of Selected Products
• Potential Customers
• Competition Analysis
• Trade Shows
• SWOT Analysis

Document Summary

• Markets: any geographic area on request
• Audience: tire processors, authorities, etc.
• Level: beginners / established operators
• Language: English
• Delivery time: 6-8 weeks (varies)
• Price: on request

Request Proposal

Output materials in focus.

Highly customized and tailored to induvidual needs of clients, Weibold's studies and researches consider all possible kinds of tire-derived materials and value-added merchandize from recycled rubber.

Crumb Rubber

Crumb rubber is a fiber-free and steel-free rubber granulate that can be used in molded products like playground mats, rubber tiles and rubberized flooring, traffic safety equipment, rubberized asphalt, synthetic turf, porous drainage pipes, sound insulation panels, construction materials, civil engineering applications, etc.

Fine Rubber Powder

Fine rubber powder is a high-quality and high-priced material 99.9% free of metal and 99.9% free of fiber. Fine rubber powder is used in sealings, liquid and spray coatings, membranes, insulation systems, thermoplastic elastomer blends, automotive appliances, rubber-modified asphalt and in other fields of civil engineering.

Discover New Markets for Pyrolysis Products

Are you thinking of improving the profit margins of your pyrolysis operation? New products for new markets are constantly being developed around the world. Find out how you can achieve higher revenues and achieve higher margins on your tonnage output by adding new value-add steps in your process!

Examples of Weibold's Work

Weibold is conducting trend, market and technology studies for Clients around the globe. Our Clients include plant operators, investors, lenders, recycling associations, technology providers, and product manufacturers. Now selected cross sections of the knowledge we have collected and pooled in our research database is available for recycling strategists and operators looking for innovations and trends on specific subjects in world-wide markets.

Value Adding Technologies for oil & rCB in Tire Pyrolysis

Weibold's Technology Evaluation study will shed light on types of techniques and machinery to enhance quality of recovered carbon black (rCB) and pyrolysis oil. Apart from quality enhancement opportunities, the document will list technologies required to produce consumer goods from tire pyrolysis materials. Recycling tires into materials such as steel-free crumb rubber and fine rubber powder used to be a profitable venture; however, due to market saturation in developed economies, tire recycling companies might want to shift their focus from raw materials to potentially higher-priced consumer goods made from recycled rubber or even virgin rubber which can be replaced by tire-derived materials.

Price: upon request

Market Study on Future Trends in Tire Pyrolysis

The contents of the Market Research are carefully adjusted to the individual situation of the Client and requirements of the project. The document incldes a comparative overview of traditional tire pyrolysis products, production methods, value adding technologies, and highlights advantages and disadvantages between each type of products.

OTR Tire Pyrolysis & Devulcanization Technology Assessment

In the document, Weibold considers the latest developments world-wide in OTR tire pyrolysis and rubber devulcanization technologies. The result of work is a detailed list of technology suppliers qualified for the project and fulfilling its special requirements a) the methods for processing, b) the technical readiness level, c) successful references, d) logistical considerations (weight/volume vs. capital investment), e) and to what extent this application could be applied to the Client's specific situation.

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• Company & Team
• Projects & Customers

News & Events

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• Event Calendar
• Monthly Newsletter
• Tire Recycling Consulting
• Pyrolysis Consulting
• Used Equipment
• Advertising
• About Tire Recycling
• About Pyrolysis
• Output Materials
• Technologies
• Choosing Equipment
• Value Added Products
• rCB vs. Fuel Oil
• Collection Regulations

We help build successful tire recycling and pyrolysis businesses, upgrade production facilities, boost your sales and much more! Quality of our services is confirmed by 500+ researches and 20+ years of experience in the tire recycling and pyrolysis industry.

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For example, Japan

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For example, London

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For example, Hong Kong

For example, Delhi

For example, Sydney

Geographic coordinates of Elektrostal, Moscow Oblast, Russia

City coordinates

Coordinates of Elektrostal in decimal degrees

Coordinates of elektrostal in degrees and decimal minutes, utm coordinates of elektrostal, geographic coordinate systems.

WGS 84 coordinate reference system is the latest revision of the World Geodetic System, which is used in mapping and navigation, including GPS satellite navigation system (the Global Positioning System).

Geographic coordinates (latitude and longitude) define a position on the Earth’s surface. Coordinates are angular units. The canonical form of latitude and longitude representation uses degrees (°), minutes (′), and seconds (″). GPS systems widely use coordinates in degrees and decimal minutes, or in decimal degrees.

Latitude varies from −90° to 90°. The latitude of the Equator is 0°; the latitude of the South Pole is −90°; the latitude of the North Pole is 90°. Positive latitude values correspond to the geographic locations north of the Equator (abbrev. N). Negative latitude values correspond to the geographic locations south of the Equator (abbrev. S).

Longitude is counted from the prime meridian ( IERS Reference Meridian for WGS 84) and varies from −180° to 180°. Positive longitude values correspond to the geographic locations east of the prime meridian (abbrev. E). Negative longitude values correspond to the geographic locations west of the prime meridian (abbrev. W).

UTM or Universal Transverse Mercator coordinate system divides the Earth’s surface into 60 longitudinal zones. The coordinates of a location within each zone are defined as a planar coordinate pair related to the intersection of the equator and the zone’s central meridian, and measured in meters.

Elevation above sea level is a measure of a geographic location’s height. We are using the global digital elevation model GTOPO30 .

Elektrostal , Moscow Oblast, Russia

Essential Zheleznodorozhny