plastic waste recycling business plan

How To Start a Plastic Recycling Business In 9 Steps

If you’re looking for a way to help the environment and make some money, consider starting a plastic recycling business. It’s a great way to reduce waste and help keep our planet clean. 

Here are the 9 steps you can take to get started on building your very own plastic recycling business.

9 Steps to Launching a New Plastic Recycling Business

1. name your plastic recycling business.

Give your plastic recycling business an identity so people will think of it as a well-known and respected brand. You can take the name of your plastic recycling business from your industry, focus on a geographical location, or use your own name among other options.

The main goal for naming your plastic recycling business is to make it sound appealing and trustworthy so that potential customers will want to use your services.

2. Determine Your Plastic Recycling Business Model

There are several possible types of business models for a plastic recycling business including:

• A startup that buys plastic waste from other companies and recycles it into new products.
• A company that collects plastic waste from individuals and recycles it into new products.
• A company that collects plastic waste from other companies and sells it to another recycling company. 

No matter which model you choose, make sure that it aligns with your business goals and the services you offer.

Read more about choosing the right business model for your plastic recycling business.

3. Choose a Legal Form for Your Business

By incorporating your plastic recycling business, you will limit your liability. You can incorporate as a Limited Liability Company (LLC), a C Corporation (C-Corp), or an S Corporation (S-Corp). Or you can operate as a sole proprietorship.

The business structure you choose for your plastic recycling business will determine the amount of taxes you pay and which state or federal tax forms you need to file.

Read our article comparing the most common plastic recycling business structures .

4. Write a Plastic Recycling Business Plan

All plastic recycling business owners should develop a business plan. 

A business plan is a document that outlines the goals, strategies, and operations of a business. It can be used to secure funding from investors or lenders, as well as to guide the day-to-day operations of the business. The business plan should include information on the company’s products or services, market analysis, financial projections, and management team among other things.

When developing your plastic recycling business plan and strategy, you should think about the following questions your customers might have:

• What services do you offer?
• Do you accept plastic from businesses or individuals?
• How much does it cost you to recycle plastic?
• What types of products are made from recycled plastic?
• Do you have any locations where customers can drop off their plastic?
• What are your business hours?
• Do you have a website or social media page where customers can learn more about your company?
• What are the payment methods you accept?

Read our article about how to write a plastic recycling business plan .

5. Apply for the Necessary Permits and Licenses

There may be required licenses and permits you need to obtain before launching your plastic recycling business.

For example, you may need to obtain a general business license, a recycle license, a hazardous waste permit, and/or an air pollution permit. 

You must also register your plastic recycling business as a legal entity with the state where you plan to do business. You can simply file an online form through your Secretary of State website.

Registering with the federal government is also essential so you can properly pay taxes for your business. You will also need an Employer Identification Number (EIN), which you can apply for at the IRS website, if you plan to hire employees.

Read our article about obtaining the proper plastic recycling business licenses .

6. Determine Your Budget & Apply for Funding as Needed

In developing your plastic recycling business plan, you will figure out how much funding you need to start and grow your business.

If you have your own funds to invest in your plastic recycling business, you may consider taking advantage of that. In addition to your personal funds, other forms of potential funding for your plastic recycling business include traditional bank loans, SBA loans, credit cards, angel investors and family and friends.

Read our article about the costs associated with starting a plastic recycling business to help you determine if funding is needed. 

Read our article about how to fund your plastic recycling business . 

7. Get the Technology & Software Needed to Run Your Business Efficiently

When you start your plastic recycling business, it’s essential to have the right technology in place to maximize efficiency. You definitely need a computer with Internet access, and accounting software for tracking expenses and revenues. 

You may also want to invest in recycling software to help you manage your business. This type of software can help you keep track of customer information, inventory levels, and employee schedules.

8. Market Your Plastic Recycling Business to Potential Customers

Before you start selling your services , you have to let the world know you exist. The first step is to create a website so people can learn more about your services and how they benefit them.

After you launch your website, start promoting it through social media channels like Facebook, LinkedIn and Twitter. Also consider networking with other people in the plastic recycling industry through social media and blogs so they can help share your business. 

You also need to start gathering the materials needed to execute on your promotions strategy, which is your strategy for attracting new customers. Plastic recycling businesses should consider the following promotional strategies for which you should start getting prepared:

• Advertising in Yellow Pages
• Creating a Press Release
• Creating Flyers & Business Cards
• Sponsoring Local Events
• Networking with Other Recycling Businesses

Read our article about how to market your plastic recycling business for more tips.

9. Get New Customers & Grow Your Business

When you promote your services , you’ll start to get interest from potential customers . 

Make sure you’re ready to serve these customers . Also, be sure to establish systems to ensure consistency and reduce costs. And be sure to find and train the right people to help you grow your plastic recycling business.

Read our article about how to effectively grow your plastic recycling business to learn more.

Starting a Plastic Recycling Business FAQs

Why start a plastic recycling business.

The plastic recycling industry has seen significant growth in recent years, due to the increasing awareness of the importance of environmental sustainability. More and more people are looking for ways to reduce their plastic waste, and recycling is one of the most effective ways to do this.

As a result, there is a growing demand for recycled plastic products and services. Starting a plastic recycling business is a great way to help the environment while also generating income.

What is Needed to Start a Successful Plastic Recycling Business?

In order to start a successful plastic recycling business, you will need a few key things:

A dedicated workspace: You will need a place to sort, clean and store the recycled plastic.

The right technology and software : You will need computers and accounting software to run your business efficiently.

Funding : You may need to raise money to cover the costs of renting space, buying equipment, and hiring employees.

Promotional materials : You will need a website and marketing materials to promote your business to potential customers.

How Can I Start a Plastic Recycling Business From Home?

If you want to start a plastic recycling business from home, there are a few things you need to keep in mind. First, you will need a dedicated workspace where you can sort, clean and store the recycled plastic. Second, you will need the right technology and software to run your business efficiently. And third, you will need to promote your business to potential customers.

How Can I Start a Plastic Recycling Business Online?

If you want to start a plastic recycling business online, there are a few things you need to keep in mind. First, you will need a website where you can promote your services and attract customers. Second, you will need the right technology and software to run your business efficiently. Third, you will need to market your business to potential customers. Lastly, you will need a physical location where you can sort and store recycled plastic.

What are Some Tips for Starting a Plastic Recycling Business?

Here are some tips for starting a plastic recycling business:

Research the market : Make sure you understand the plastic recycling process and the market for recycled plastic products before you start your business.

Create a business plan : A business plan will help you map out the steps you need to take to start and grow your business.

Raise money : You may need to raise money to cover the costs of renting space, buying equipment, and hiring employees.

Promote your business : Use a website and marketing materials to promote your business to potential customers.

Where Can I Find a Simple Checklist for Starting a Plastic Recycling Business?

A simple checklist to use when starting a plastic recycling business is as follows:

• Choose Your Type of Plastic Recycling Firm : This should be based on what you are best at and how much experience you have. Remember to keep your interests, skills, and experience in mind at all times.
• Name Your Plastic Recycling Business : This should be done with care, as your brand is important for attracting the right customers. A simple, memorable name will go a long way.
• Choose a Legal Form for Your Business : Whether you choose to become a sole proprietorship, partnership, LLC, corporation or another option will depend on your business. Ensure that you are aware of all the implications of each type.
• Determine Your Plastic Recycling Business Model : Determine how your business will make money. Will you sell products, services, or a combination of both?
• Write a Plastic Recycling Business Plan : Your business plan will also help you determine what your start-up costs will be and will provide a roadmap with which you can launch and grow .
• Apply for the Necessary Permits and Licenses : In most locations you will be required to apply for a business license and/or permits before you can begin operations.
• Determine Your Budget & Apply for Funding as Needed : You will need to know how much money you have to spend on all of your business-related expenses before opening any doors. If needed, apply for a small business loan or other funding options.
• Get the Technology & Software Needed to Run Your Business Efficiently : You need to have the right tools in place to succeed. Implement software that will help you manage your time, contacts, and business operations in general.
• Market Your Plastic Recycling Business to Potential Customers : A solid marketing plan will be crucial to your success. It should focus on attracting the right customers so that you can provide them with the services they truly need. 
• Get Customers & Grow Your Business : Once you have a solid marketing plan, it's time to actively pursue and secure those who could benefit the most from your services . 

Starting a plastic recycling business can be a great way to make a difference in your community and help the environment. It’s important to research the market and plan carefully before starting out, but with the right tools and resources you can be on your way to success. Follow these tips to get started and market your business.

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Plastic Waste Recycling Plant – Business Plan, Profit & Cost

• November 14, 2023
• 20 min read

In today’s world, the environmental challenges posed by plastic waste have become increasingly pressing. Recycling is a vital and lucrative industry dedicated to addressing the grave issue of plastic pollution. Recycling plants aim to solve the crisis by converting plastic waste into valuable resources, contributing to a more sustainable future. In this article, we have presented a comprehensive overview of establishing a plastic waste recycling plant, including the outline of a detailed business plan, assessment of potential profits, and analysis of the associated costs. This will provide valuable insights to individuals and organizations who are in dual mind over entering this industry.

Impact of Plastic and its Products

• Plastic waste is toxic and creates immense damage to the land where it is decomposed.
• Plastic waste is entirely non-biodegradable. This implies it cannot be destroyed or mix with the soil. In any case, to get rid of it, it has to be burnt, releasing toxic gases such as carbon monoxide that harms the environment and human health.
• Soil gets damaged when plastic is buried inside it as it stops the aeration and passing of other minerals that are imperative for soil growth.
• Water bodies and aquatic life is adversely affected due to the plastic waste being disposed of in the water. It hinders the sunlight and oxygen into the water, which disturbs aquatic life immensely.
• Plastic is made by certain chemicals; those chemicals are toxic to the environment.
• With the increase in plastic waste, it has occupied a considerable land share, which could be used for better purposes.

Plastic Waste Recycling Plant – Business Plan, Profit & Cost

Plastic is a group of materials, either synthetic or semi-synthetic materials or naturally occurring, non-biodegradable substances. Plastic is shaped when it is soft and hardened to retain the given shape. These substances are hazardous to air, water, and soil.

Environmental protection is not only about raising awareness among people but also taking action to preserve the environment and prevent harmful impacts on nature. One of the primary concerns contributing to environmental problems is excessive plastic usage. Despite governmental bans on plastic, people often don’t hesitate to use plastic-based products. Instead of debating how to use plastic without causing harm, it is crucial to deeply understand what plastic is and take measures to reduce its usage.

According to studies and research conducted by the Council of Scientific and Industrial Research of National Chemical Laboratory, the future of the plastic recycling business in India looks promising. In certain aspects of the plastic recycling industry, India is surpassing countries like European nations, the US, and Japan.

Accredited reports indicate that India produces approximately 900,000 tons of polyethylene terephthalate, a type of plastic, annually. The profit margin in this business is significantly high. The increasing profitability resulting from large-scale recycling operations has attracted a considerable number of business entrepreneurs to venture into this field.

If you’re considering pursuing this business as a career option, it’s important to have a good understanding of its operations, functions, and the required capital. Don’t assume that it’s only accessible to wealthy individuals given the wide range of opportunities it presents. You don’t have to necessarily jump into the realm of large-scale plastic recycling plants; instead, you can begin with a small-scale plastic recycling plant to initiate your business.

Before jumping into the plastic waste recycling business, you need to chalk out a well-thought plan and understand the vital factors you need to consider before entering the industry. A proper business plan helps in getting loan approved and invite other investors .

Here is the plastic waste recycling plant business plan that would ensure that you remain on track and focused:

1. Market Research

Before venturing into the plastic recycling business, it’s crucial to create a well-planned strategy. As you are new to this business doing proper research would be of great help. You can divide the analysis into two parts, i.e., primary and secondary.

• Primary research would include visiting the recycling plants and preparing questionnaires based on it and the meet consultants.
• Secondary research would comprise of reading articles, reports and analyze the data. Based on the study, prepare the pros and cons. This research would educate you about types of plastic, their demand, and selling price.

Consider the type of plastic you will recycle and understand the recycling process. Determine the scale of your operation and calculate the required investment for a plastic recycling plant in India. Procure necessary machinery and raw materials. Focus on collecting plastic and identify your target market for recycled products. Calculate profit margins and ensure your investment generates long-term returns. Lastly, prepare a feasibility report to assess the practical and economic viability of the business, providing insights into investments and returns.

2. Location

The first requirement for setting up a plastic recycling operation is a suitable space. This space should be large enough to accommodate all the necessary machinery, equipment, utility items, and storage for collected waste and packaged recycled products. It should also include a small office area for coordination. Adequate access to electricity and water supply is crucial, considering potential electricity cuts.

When selecting a location, it is beneficial to choose an area on the outskirts of the city, as it can provide more space at a lower cost and easier access to potential customers in the industrial sector. The total space needed should be calculated based on the machinery, equipment, waste, storage, packaging, and office requirements.

3. Legal Permit

Before commencing your recycling business, it is crucial to obtain the necessary licenses and permits from regulatory bodies, local governments, and environmental agencies. Failure to comply with regulations can lead to legal action due to the pollution associated with recycling activities. Register your business with the ROC and acquire a trade license from municipal authorities, pollution control boards, and fire authorities. By obtaining these permissions, you may be eligible for tax benefits for three years and secure a collateral-free loan of up to 2 crores from a bank.

Operating without proper legal permits is not permissible. Ensure that your plastic recycling business in India is registered with the ROC, holds a trade license from municipal authorities, and has certifications from the pollution control board and fire authorities, demonstrating adherence to safety protocols.

Here are the necessary licenses and permits for initiating a plastic recycling enterprise:

• Registration with MSME (Micro, Small, and Medium Enterprises) department.
• Obtaining a GST (Goods and Services Tax) certificate.
• Registration with Udyog Aadhar, a unique identification number for small businesses.
• Acquiring a No Objection Certificate (NOC) from the state pollution control board.
• Developing a business layout plan.
• Presenting valid lease or land documents.

4. Machinery

To begin, gather information on the specific machinery needed and conduct market research to identify reputable dealers who offer high-quality machinery at competitive prices along with additional service benefits. Prioritize sealing the deal with the dealer that offers the best prices and reliable technical support during emergencies. The scale of your operation will influence the machinery requirements and corresponding price fluctuations.

Focus on assessing the necessary machinery based on factors such as business size, budget, plastic type to be recycled, and desired end product. Opt for user-friendly, energy-efficient, and highly efficient machinery. Lastly, identify the supplier who offers superior quality, reasonable prices, and favorable service benefits for future support.

5. Raw Material

To start a low-cost plastic waste recycling business, it is crucial to identify the sources for raw materials and scrap as well as the points of sale after recycling. Many individuals in this industry reach out to rag pickers and local municipalities for assistance in obtaining raw materials. It is essential to document all acquired information in an Excel spreadsheet to determine the optimal sources for raw materials.

To ensure a consistent supply of plastic waste, it is necessary to establish contact with multiple plastic waste suppliers. Once the plastic waste is collected, the next step involves sorting the materials, specifically focusing on polyethylene terephthalate (PET) plastics.

Also Read: Cell Phone Accessories Business Plan – How To Start?

6. Technicians and Labors

To successfully carry out the recycling process, you will need both technical expertise and a workforce. Start by hiring a knowledgeable technician who is familiar with the machinery and the process of recycling plastic. You can initially hire the technician for a specific period and learn from their expertise to eventually handle the process on your own, which can help save costs.

Additionally, consider seeking guidance from experts or enrolling in a short course to enhance your understanding of recycling. It’s also essential to engage laborers who can assist you in completing the various tasks required for the recycling process. The number of laborers needed will depend on the scale of your recycling plant, whether it is small, medium, or large.

Furthermore, consider hiring professionals such as accountants, advisors, managers, and engineers to support your project. As a newcomer to the industry, having an advisor who can guide you through the recycling process efficiently is highly recommended. Aim to build a team that is versatile and capable of handling multiple responsibilities to ensure smooth operations.

The personnel needed to establish this plastic recycling venture include:

• Technicians
• Skilled laborers
• Unskilled laborers

Additionally, it is crucial to provide comprehensive training to these employees in the following areas:

• Operation of machinery
• Handling of equipment
• Safety measures and precautions

7. Capital Investment

After conducting a thorough study for your business plan, you would have gained a good understanding of the financial requirements for starting your business. The amount of money needed will depend on factors such as the location you choose, the size of your business, the type of recycling plant, the scale of production, and whether the equipment is leased or self-owned.

Given the significant investment involved in setting up a plastic recycling plant, it is common to consider financing options such as taking a loan. The cost of establishing a factory can range from Rs 5 to Rs 10 lakhs , with an additional payment of at least Rs 3.5 lakhs and up to Rs 35 lakhs in the process of recycling.

Considering these factors, it is crucial to carefully evaluate the costs and develop a comprehensive financial plan to ensure the successful launch and operation of your plastic recycling business.

8. Marketing and Advertisement

Creating a marketing plan is crucial for any business, including a plastic recycling plant, as it helps establish brand awareness and capture market share. Leveraging social media platforms can effectively promote the business while keeping costs low. It is also beneficial to engage with NGOs and volunteers to showcase the company’s commitment to social participation.

Allocating a specific budget for each marketing strategy allows for proper planning of other aspects of the business. Utilizing social media for promotion is highly recommended due to its cost-effectiveness and wide reach. Thus, incorporating these strategies into the marketing plan can help drive success for the plastic recycling plant.

Utilizing social media platforms to create engaging pages, organize contests, and generate interest, and publishing informative articles, blogs, and explanations that validate our recycling methods and practices – these are some of the advertisement strategies that will help you promote your business.

9.Targeted customers

The demand for recycled plastic exists because it is cheaper than regular plastic. The market for recycled plastic depends on its grade, determining the potential customers. High-quality recycled plastic, obtained from a single recycling process, is used in the manufacturing of premium plastic products. Plastic that has been recycled multiple times is suitable for making plastic bottles.

The road department is a customer for low-quality recycled plastic, which they use in road construction alongside bitumen. Numerous examples show that roads have been successfully constructed using recycled plastic. To attract potential customers, you can provide product samples to other businesses involved in plastic manufacturing. If you offer good-quality recycled plastic at a reasonable price, customers will be interested in purchasing your product.

Some other consumer groups for this business are:

• Retail and supermarkets stores.
• Water bottle manufactures.
• Beverage industry.
• Construction industry.
• Packaging industry.
• Pipe manufacturers.

Also Read: 30 Best Business Ideas with 5 Lakhs Investment

Process Involved in Plastic Waste Recycling Plant

• To start the recycling process, the first step is to gather and separate the plastic waste based on its type, polymer composition, strength, and quality.
• It is crucial to thoroughly wash the segregated plastic to remove any dirt, adhesives, tapes, or other materials that may be attached to it. This cleaning process often involves the use of specific chemicals mixed with water to effectively eliminate these substances from the plastic.
• After washing, the plastic is shredded into smaller pieces or pellets . Shredding is essential as it facilitates easier recycling of the plastic. Breaking it down into smaller components makes it more manageable for the recycling process.
• Once the plastic has been shredded, the remaining plastic fragments are classified using machines that identify their type and quality. This step is important because the quality of the plastic pellets obtained after recycling will determine the quality of the final plastic products . Manufacturers need this information to ensure they create products of the desired quality.
• The shredded plastic is then sent for extrusion , where the pellets are melted and molded into new plastic forms.
• The melted plastic material is subjected to heat compression in a recycling unit . The heated and molten plastic is thoroughly mixed and shaped into the desired product. Afterward, the molten plastic is cooled down, resulting in the formation of a new plastic product.
• Monomer is a process that involves reversing the polymerization reaction to create an entirely new polymer. This method helps to maintain the quality of the plastic to a significant extent. Once the new plastic production is complete, it undergoes finishing processes and is sold as raw material.

What Equipments are Required to Recycle the Plastic?

The machinery required for plastic waste recycling can vary depending on factors such as the desired quantity, quality, and end product specifications. However, here is a list of essential equipment commonly used in plastic recycling plants:

• Dust Cleaner: Dust cleaner refers to a product or tool designed to remove dust from surfaces. The cost ranges from 200,000 to 250,000 rupees.
• Melting machine: Used to melt plastic waste for further processing. This will cost around 1100000 rupees .
• Rope processing machine: Specifically designed to handle plastic ropes and similar materials. The cost is around 330000 rupees.
• Plastic Scrap Shredder/Grinder: It is a machine used to break down plastic waste into smaller pieces or particles, designed to reduce the size of plastic materials. The cost depends on the capacity and is approximately 250,000 rupees.
• Washing Machine: It is priced at around 150,000 rupees. It removes dirt, contaminants, and residues from plastic waste.
• Conveyor Machine/belt: This machine transports plastic waste and processed materials between different stages of the recycling process. The cost is approximately 150,000 rupees.
• Agglomerator Machine: An agglomerator machine is a type of equipment used in various industries for the process of agglomeration, referring to the formation of larger particles or aggregates by combining smaller particles or materials together. It is priced at approximately 350,000 rupees.
• Plastic Recycling Machine: The cost ranges from 1,000,000 to 1,300,000 rupees and includes components like a water tank, cutter machine, machine panel, etc. This is the central unit where plastic waste is processed and transformed into reusable materials.
• Sorting machine: Automatically separates different types of plastic based on their properties and characteristics. This costs around 800000 – 3500000 rupees.
• Compressor: Compresses plastic waste into compact forms for easier storage and transportation. The approximate cost is 190000 rupees.
• Extruder machine: Converts melted plastic into a usable form for manufacturing new products. This costs around 1350000-1500000 rupees.

It’s important to note that the specific equipment and machinery required may vary depending on the scale and specific goals of a given plastic recycling operation.

Plastic Waste Recycling Plant Cost in India

The cost of setting up a plastic recycling plant in India depends on various factors, including:

• Type of plant and machinery chosen.
• Whether equipment is purchased or leased.
• Quality of equipment.
• Profit margins.
• Resources used.
• Scale of production.

To calculate the precise cost, one must consider all the required machinery and equipment. Saving money on land costs can be achieved by purchasing land on the outskirts rather than in the city center. Funding options include using personal savings or obtaining a loan from a bank or financial institution.

The initial investment for setting up the plant can range from Rs 5 to 10 lakhs , with an additional expenditure of at least Rs 3.5 lakhs to Rs 35 lakhs for machinery . It is important to prioritize good quality machinery to ensure efficient production and high-quality end products. Ongoing expenses vary based on the scale of the business and may range from Rs 1 to 2 lakhs per month , excluding unexpected costs and faults. Labor and technician costs should also be considered, along with the purchase of plastic raw materials, which can amount to Rs 25,000 to 50,000 per month .

Other costs to include are transportation, marketing, grading, manufacturing, and packaging. Overall, the total investment required for starting a plastic recycling plant in India is around Rs 10 to 50 lakhs , depending on the size of the plant. It is recommended to explore options for business loans and subsidies through MSME’s PMEGP scheme and approach banks for financing. Monthly ongoing expenses consist of purchasing plastic scrap, labor salaries, utility bills, plant rent, and transportation costs.

Also Read: 25 Profitable Small Scale Manufacturing Business Ideas in India

Return on Investment and Profits

Starting a plastic recycling plant requires a significant initial investment, making it challenging to generate substantial profits in the early stages. However, one can finance the investment by obtaining a loan. The profitability increases as the investment costs are reduced. Another approach to boosting profits is venturing into the manufacturing of new products using recycled plastic. This includes a wide range of items like polythene bags, plastic bottles, boxes, containers, plates, spoons, forks, and more.

The market for finished recycled products is vast, and these items are priced competitively compared to fresh plastic alternatives. Due to their affordability, they enjoy higher demand from customers, resulting in increased sales. Moreover, recycled plastic products are known for their durability, which further attracts buyers. Although the initial returns may not be significant due to the high investment, minimizing costs can lead to improved profit margins.

To further enhance profits, selling recycled plastic to distributors, contractors, or manufacturers can be a lucrative strategy. These entities are willing to pay a good amount for recycled plastic, thereby increasing the overall net profit. By adopting these approaches, a plastic recycling plant can optimize its return on investment (ROI) and establish a sustainable business model. A profit margin of 20%-60% can be expected. You can earn profits up to Rs 60K per month for each ton of recycled plastic.

Plastic Waste Business Plan Summary

Putting all the data together, setting up the plastic waste recycling plant is a sure-shot business idea to start right now. If you have the investment power and want to earn a good return on investment, do not think much! Remember, this industry has a massive market.

Today, even the roads are getting constructed with plastic waste; you can contact the road contractors and supply them with the plastic waste in a decent amount of money, which they will happily purchase.

Some Additional Facts

There are several compelling reasons to consider seizing this business opportunity in plastic recycling.

• Firstly, the abundance of raw materials combined with minimal investment presents a significant potential for substantial sales.
• Secondly, as consumers increasingly prioritize sustainability , there is a growing demand for recycled plastic as a substitute for traditional plastic products. This shift in consumer behavior creates a larger market for recycled plastics.
• Thirdly, the space required to establish a plastic recycling plant is relatively small, ranging from 200 to 500 square feet , making it a feasible venture even in limited areas.
• Lastly, many prominent companies are actively pursuing environmentally friendly practices, and by engaging in plastic recycling, your business can contribute to their sustainability goals . This generates a high demand both domestically and internationally, presenting opportunities for business expansion.

Recommended: 30 Best Business Ideas with 5 Lakhs Investment

To summarize, the vast availability of raw materials, low investment requirements, increasing consumer preference for recycled plastics, modest space requirements, and the potential to cater to the sustainability needs of major corporations all make this business opportunity in plastic recycling highly promising.

Also, the products made from recycled plastic have a vast market. It is solely because these products are enriched with robust quality and are highly durable.

There is no risk involved as the business is feasible and sustainable and has a comprehensive scope in the long run. It can turn out to be an astonishing money-making model if you will invest your time and money.

In conclusion, establishing a plastic waste recycling plant presents a viable and profitable business opportunity. The demand for plastic recycling is growing, and with a well-designed business plan, this venture holds significant potential for success. By effectively managing the cost of machinery, labor, and raw materials, while implementing efficient recycling processes, entrepreneurs can contribute to environmental sustainability while earning high profits.

Sushma Singh

Sushma is an expert in online money-making strategies with extensive experience in business. She has spent a lot of time researching and writing about the ever-changing world of money-making games and websites, making her an expert at finding ways to make money online. Her work, largely based on research and useful information, helps both new and experienced gamers and business owners.

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There is a company named RECYCLEAN who provides consultation in setting up such plants. These guys doesn’t leave any stone unturned.

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How To Start A Plastics Recycling Business

To start a plastics recycling business, one needs to formulate a comprehensive business plan, acquire necessary permits and equipment, secure a recycling plant, source for scrap plastic, and establish connections with companies that require recycled plastic products.

• Last Update: November 23, 2023

• Steps in this Guide: 11

In today’s world, where environmental concerns are more pressing than ever, the demand for sustainable solutions is at an all-time high. One such solution is plastics recycling, which not only helps reduce plastic waste but also contributes to the conservation of natural resources. If you’ve been contemplating starting a plastics recycling business but don’t know where to begin, this blog post is for you. Here, we will guide you through the essentials of starting your own plastics recycling venture, including the key steps, challenges, and opportunities involved. So, let’s dive in and explore how you can turn your passion for sustainability into a successful business venture.

How To Start A Plastics Recycling Business: Step-by-Step

Step 1: market research.

Conduct thorough market research to gauge demand for recycled plastics, analyze competitor landscape, and assess the business’s prospects. This research will provide valuable insights on potential customers, suppliers, and overall profitability.

Step 2: Business Planning

Draft a detailed business plan for your plastic recycling enterprise, encompassing estimated costs, business structure, comprehensive market analysis, innovative marketing strategy, diversified sources of funds, and other pertinent aspects, ensuring a comprehensive and well-structured approach.

Step 3: Arrange Financing

Determining your financial requirements is crucial and you should then explore multiple funding options like bank loans, personal savings, or investor funding. Carefully evaluate each source to ensure you obtain the necessary funds for your business.

Step 4: Registration and Legalities

In addition to obtaining a business license and meeting other legal requirements, it is crucial to familiarize yourself with waste management regulations for recycling plastics. This will help avoid potential legal complications down the road.

Step 5: Location Setup

When searching for a location for your business, prioritize finding one that offers sufficient space for recycling equipment, storage for plastic waste, and finished products. This is vital for the smooth operation and organization of your recycling business.

Step 6: Purchase Equipment

In order to successfully operate the business, it is crucial to invest in essential equipment such as plastic shredders, granulators, blow molding machines, and other recycling and processing equipment. These tools are vital in efficiently carrying out the recycling and processing operations.

Step 7: Source Plastic Waste

In order to maintain a consistent supply of plastic waste, it is crucial to establish strong partnerships with a diverse range of suppliers. This may include households, businesses, manufacturers, restaurants, waste management companies, and more.

Step 8: Hire Staff

When running a business that involves activities such as collection, sorting, recycling, and selling, it is crucial to hire staff members according to the scale and requirements of your operations.

Step 9: Start Recycling

To start your recycling operations, begin by collecting plastic waste from various sources. Next, sort the collected plastic based on type to ensure effective recycling. Clean the plastic thoroughly to remove any contaminants and transform it into usable products through the recycling process.

Step 10: Marketing and Sales

In order to maximize the reach of your recycled products, implement a comprehensive marketing strategy that targets potential customers. This includes selling directly to businesses, consumers, and utilizing the distribution power of wholesalers.

Step 11: Business Evaluation

Regular evaluation and measurement of your business performance is essential for tracking progress and making informed decisions to drive improvements. By keeping a close eye on key metrics and analyzing results, you can identify areas of strength and weakness, allowing for strategic adjustments and ultimately enhancing overall success.

Starting a plastics recycling business can be a lucrative and rewarding venture for those committed to making a positive impact on the environment. With the increasing global concern for plastic waste and the growing demand for recycled plastic products, there is a significant opportunity for business success in this industry.

Throughout this blog post, we have explored the essential steps and considerations involved in starting a plastics recycling business. From conducting market research and securing necessary permits and licenses to acquiring the right equipment and establishing a reliable supply chain, each aspect requires careful planning and execution.

It is important to note that the success of a plastics recycling business depends not only on efficient operations but also on effective marketing and branding strategies. Creating awareness about the importance of recycling and positioning your business as a sustainable solution can go a long way in attracting customers and building long-term partnerships.

Additionally, it is crucial to stay up-to-date with the latest advancements and trends in plastic recycling technology and processes. Continuously improving your operations and exploring innovative recycling methods can give your business a competitive edge in the market.

Most importantly, as a business owner in the plastics recycling industry, always prioritize sustainability and responsible waste management. Educate your employees and stakeholders on best practices, and actively seek partnerships and collaborations with organizations that share your values.

While starting a plastics recycling business may have its challenges, the potential impact on the environment and the opportunities for growth are worth the effort. By taking into account the insights shared in this blog post and leveraging your passion for sustainable business practices, you can embark on a journey that not only benefits the environment but also brings financial success. So, seize the opportunity and start your plastics recycling business today!

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Waste Recycling Business Plan [Sample Template]

By: Author Tony Martins Ajaero

Home » Business ideas » Green & Eco-friendly » Waste Recycling

The recycling business is an eco-friendly business that can earn you a living and make you a business owner and an employer of labor. Many misconceptions are out there and scaring people away from the recycling business, most people think a recycling business is all about collecting soda cans, bottles, and old paper.

But in fact, most profitable recycling businesses concentrate on other items and materials, such as the gold found in computers and cell phones, used tires, or re-selling household goods.

All you need to start a recycling business requires a good knowledge of where to collect your goods and where to sell them, as well as strong entrepreneurial skills and perseverance.

A Sample Waste Recycling Business Plan Template

1. industry overview.

The recycling industry has become an integral part of modern society not only due to its social and economic impact but also because it plays a vital role for the future of our planet. In the world today, it is estimated that over 1 trillion tons of waste at the household level and in industries is generated.

Common materials for recycling include bottles, paper towels and aluminum cans et al and the niches available in the recycling industry are metals recycling, plastics recycling, electronic recycling, water recycling, oil recycling, glass recycling, furniture recycling , garbage recycling, tire recycling, construction waste recycling, paper recycling, battery recycling, cartridge recycling and industrial waste recycling.

According to experts, all sorts of used scrap metal may be profitable. The waste and recycling sector is a broad one though, and there are lots of areas that remain unexploited often because big recycling companies and Waste Management outfits believe the market value is too small.

Some environmental experts further say that the world market for waste, from collection to recycling, is worth around 300 billion Euros ( US $410 billion ). The recycling business is therefore a growing business that has futuristic benefits; there are markets in the developing world that can be tapped into especially in Africa, Asia and Latin America.

For instance, with the scientific knowledge available to us in this dispensation, it is obvious that it might just   no longer be safe for the earth to accommodate plastic bottles and other waste materials that are buried in it. For this reason, it is very important for government of most countries to encourage plastic bottles and other recycling business.

If you are conversant with companies that use plastic bottles for packaging their products, you would realize that they are promoters of plastic bottle recycling and they ensure that they include the recycling instructions or signs on their entire plastic bottle product.

That is that, companies that are engaged in plastic bottles recycling business or other form of recycling business can be considered as part of those working to save our world from degradation. This is so because plastic bottles that are buried in the earth are shielded from sunlight hence it becomes impossible for them to decompose.

It is a known fact that at least 66% of energy is saved when producing new plastic bottles from recycled plastic bottles, as against producing plastic bottles from the very scratch. That is why most companies engage in the use of recycling plastic bottles for their packaging, clothing, toys, fiberfill for sleeping, plastic bags, plastic ruler, amongst many others.

Statistics has it that the Recycling industry in the united states of America is worth bn, with an estimated growth rate of -5.5 percent. There are about 1,155 registered and licensed recycling facilities in the United States and they are responsible for employing about 23,308 people.

The recycling industry has come to stay and the good part of it is that it enjoys the support of environmentalist and the government of various nations since it is a means to preserve the earth from degradation, greenhouse gas emissions and environmental pollution.

Although establishing your own recycling company requires huge startup capital and rigorous processes to build your own plant, but it is a fact that it is indeed a profitable venture.

The market for recycled aluminum cans, pet bottles, used papers and cardboards et al is large and can accommodate loads of investors. For example, recycled aluminum cans are used for canning foods, drinks, chemicals, lubricants, oil, industrial gum and much more.

2. Executive Summary

Friends of The Earth Recycling®, LLC is a U.S based licensed and standard recycling company. We have been able to secure a standard and well – positioned facility in the outskirt of town in San Bismarck, North Dakota; a facility that is well positioned and highly suitable for the kind of recycling plant that we want to build.

We are in the recycling industry to contribute our quota in saving the earth and also to compete in the highly competitive recycling industry not only in Bismarck – North Dakota, but also throughout the United States market.

Friends of The Earth Recycling®, LLC will initially be involved in the recycling of materials such as aluminum cans, scrap metals, pet bottles, used papers and cardboards et al. We intend providing raw materials for companies that are into the manufacturing / production of books / papers, drinks, lubricants, oils, spare parts, chemicals, water, plastic and paper bags et al.

Our business goal is to become one of the leading recycling company in the United States and we will make sure that we do all we can to compete favorably with leaders in the industry.

We are going to operate on a topnotch level and that is why our workers are going to be selected from a pool of certified and highly experienced recycling engineers and technicians in and around Bismarck – North Dakota and also from any part of the United States of America as the business grows.

We will make sure that we take all the members of our workforce through the required trainings that will position them to meet the expectation of the company and to compete with leading recycling plants in the United States and throughout the globe.

At Friends of The Earth Recycling®, LLC our client’s best interest will always come first, and everything we do will be guided by our values and professional ethics. We will ensure that we hold ourselves accountable to the highest standards by meeting our client’s needs precisely and completely.

We will cultivate a working environment that provides a human, sustainable approach to earning a living, and living in our world, for all our partners, employees and for our clients.

Friends of The Earth Recycling®, LLC is founded by Engr. Shannon Carson a recycling engineer per excellence who graduated with from Illinois Institute of Technology (B.Engr.) and his friend and business partner for many years Moses Carpenter (B.Sc. Business Management).

They have a combine experience that can help them build Friends of The Earth Recycling®, LLC to favorably compete with other leading recycling plants in the United States of America.

3. Our Products and Services

Friends of The Earth Recycling®, LLC was established with the aim of maximizing profits in the recycling industry. We want to compete favorably with the leading recycling plant in the United States which is why we have but in place a competent quality assurance team that will ensure that every recycled material or products that leaves our recycling plant meet and even surpass our customers’ expectations.

We will work hard to ensure that Friends of The Earth Recycling®, LLC is not just accepted in Bismarck – North Dakota but also in other cities in the United States of America. Our products and services are listed below;

• Sale of recycled pet bottles and plastic bags
• Sale of recycled papers and cardboards
• Sale of recycled aluminum cans and materials
• Sale of recycled metals and other related recycled materials

4. Our Mission and Vision Statement

• Our vision is to establish a standard and world class recycle plant whose products and brand will not only be accepted in Bismarck – North Dakota but also in other cities in the United States of America.
• Our mission is to provide standard recycled materials that will assist the relevant industries in saving cost and energy and also to contribute our quota in helping save our world from unnecessary degradation.
• We want to build a recycling plant that can favorably compete with other leading brands in the recycling industry.

Our Business Structure

Friends of The Earth Recycling®, LLC is a recycling company that intend starting small in Bismarck – North Dakota, serving smaller industries within our locations, but hope to grow big in order to compete favorably with leading recycling plants in the industry both in the United States and on a global stage.

We are aware of the importance of building a solid business structure that can support the picture of the kind of world class business we want to own. This is why we are committed to only hire the best hands within our area of operations.

At Friends of The Earth Recycling®, LLC, we will ensure that we hire people that are qualified, hardworking, creative, customer centric and are ready to work to help us build a prosperous business that will benefit all the stake holders ( the owners, workforce, and customers ).

As a matter of fact, profit-sharing arrangement will be made available to all our senior management staff and it will be based on their performance for a period of five years or more as agreed by the board of trustees of the company. In view of the above, we have decided to hire qualified and competent hands to occupy the following positions;

• Chief Executive Officer
• Head, Technical Services
• Human Resources and Admin Manager
• Sales and Marketing Executive
• Plant Engineers / Technicians and Operators

Client Service Executive

Truck Drivers

5. Job Roles and Responsibilities

Chief Executive Officer – CEO:

• Increases management’s effectiveness by recruiting, selecting, orienting, training, coaching, counseling, and disciplining managers; communicating values, strategies, and objectives; assigning accountabilities; planning, monitoring, and appraising job results; developing incentives; developing a climate for offering information and opinions; providing educational opportunities.
• Responsible for providing direction for the business
• Creates, communicates, and implements the organization’s vision, mission, and overall direction – i.e. leading the development and implementation of the overall organization’s strategy.
• Responsible for signing checks and documents on behalf of the company
• Evaluates the success of the organization

Head, Technical Services:

• Serves as project manager of the organization; works directly with employees
• Develops strategic plan by studying technological and financial opportunities; presenting assumptions; recommending objectives.
• Accomplishes subsidiary objectives by establishing plans, budgets, and results measurements; allocating resources; reviewing progress; making mid-course corrections.
• Coordinates efforts by establishing procurement, production, marketing, field, and technical services policies and practices; coordinating actions with corporate staff.
• Builds company image by collaborating with customers, government, community organizations, and employees; enforcing ethical business practices.
• Maintains quality service by establishing and enforcing organization standards.
• Maintains professional and technical knowledge by attending educational workshops; reviewing professional publications; establishing personal networks; benchmarking state-of-the-art practices; participating in professional societies.
• Makes certain that the technical department perform efficiently, coordinate employee efforts, and facilitate communications between management and recycling plant engineers, technicians and machine operators
• Ensures that the organization work in line with international best practices.

Admin and HR Manager

• Responsible for overseeing the smooth running of HR and administrative tasks for the organization
• Designs job descriptions with KPI to drive performance management for clients
• Regularly hold meetings with key stakeholders to review the effectiveness of HR Policies, Procedures and Processes
• Maintains office supplies by checking stocks; placing and expediting orders; evaluating new products.
• Ensures operation of equipment by completing preventive maintenance requirements; calling for repairs.
• Defines job positions for recruitment and managing interviewing process
• Carrying out staff induction for new team members
• Responsible for training, evaluation and assessment of employees
• Responsible for arranging travel, meetings and appointments
• Updates job knowledge by participating in educational opportunities; reading professional publications; maintaining personal networks; participating in professional organizations.
• Oversees the smooth running of the daily office activities.

Sales and Marketing Manager

• Manages external research and coordinate all the internal sources of information to retain the organizations’ best customers and attract new ones
• Models demographic information and analyze the volumes of transactional data generated by customer
• Identifies development opportunities; follows up on development leads and contacts; participates in the structuring and financing of projects; assures the completion of development projects.
• Writes winning proposal documents, negotiate fees and rates in line with organizations’ policy
• Responsible for handling business research, market surveys and feasibility studies for clients
• Responsible for supervising implementation, advocate for the customer’s needs, and communicate with clients
• Develops, executes and evaluates new plans for expanding increase sales
• Creates new markets cum businesses for the organization
• Empowers and motivates the sales team to meet and surpass agreed targets

Accountant / Cashier:

• Responsible for preparing financial reports, budgets, and financial statements for the organization
• Provides managements with financial analyses, development budgets, and accounting reports; analyzes financial feasibility for the most complex proposed projects; conducts market research to forecast trends and business conditions.
• Responsible for financial forecasting and risks analysis.
• Performs cash management, general ledger accounting, and financial reporting for one or more properties.
• Responsible for developing and managing financial systems and policies
• Responsible for administering payrolls
• Ensuring compliance with taxation legislation
• Handles all financial transactions for Friends of The Earth Recycling®, LLC
• Serves as internal auditor for Friends of The Earth Recycling®, LLC

Recycling Plant Engineers (2) and Technicians / Machine Operators (8)

• Responsible for installing, maintaining and repairing of all the recycling machines in the plant
• Responsible for operating recycling machines in the plant
• Operates facilities for separating and sorting recyclable materials from nonhazardous waste streams
• Operates facilities where commingled recyclable materials are sorted into distinct categories
• Handles any other job functions as it relates to recycling materials.
• Assists in loading and unloading waste materials and recycled materials.
• Maintains a logbook of their driving activities to ensure compliance with federal regulations governing the rest and work periods for operators.
• Keeps a record of vehicle inspections and make sure the truck is equipped with safety equipment, such as hazardous material placards.
• Assists the transport and logistics manager in planning their route according to a pick – up and delivery schedule.
• Inspect vehicles for mechanical items and safety issues and perform preventative maintenance
• Complies with hazardous waste truck driving rules and regulations (size, weight, route designations, parking, break periods etc.) as well as with company policies and procedures
• Collects and verify delivery instructions
• Reports defects, accidents or violations
• Welcomes clients and potential clients by greeting them in person or on the telephone; answering or directing inquiries.
• Ensures that all contacts with clients (e-mail, walk-In center, SMS or phone) provides the client with a personalized customer service experience of the highest level
• Through interaction with clients on the phone, uses every opportunity to build client’s interest in the company’s products and services
• Manages administrative duties assigned by the human resources and admin manager in an effective and timely manner
• Consistently stays abreast of any new information on the organizations’ products, promotional campaigns etc. to ensure accurate and helpful information is supplied to clients when they make enquiries

6. SWOT Analysis

Friends of The Earth Recycling®, LLC engaged the services of a core professional in the area of business consulting and structuring to assist our organization in building a well – structured recycling business that can favorably compete in the highly competitive recycling industry in the United States and the world at large.

Part of what the team of business consultant did was to work with the management of our organization in conducting a comprehensive SWOT analysis for Friends of The Earth Recycling®, LLC. Here is a summary from the result of the SWOT analysis that was conducted on behalf of Friends of The Earth Recycling®, LLC;

Our core strength lies in the power of our team; our workforce. We have a team of certified and highly trained and experience recycling engineers and technicians / machine operators, a team with excellent qualifications and experience in various niche areas in the recycling industry.

Aside from the synergy that exists in our carefully selected workforce, our product will be guided by best practices in the industry and our recycling plant is built to fit into the design of a 21 st century recycling plant.

As a new recycling plant in Bismarck – North Dakota, it might take some time for our organization to break into the market and gain acceptance especially from top profile clients ( big time manufacturing / production companies that make use of recycled materials ) in the already saturated and highly competitive recycling industry; that is perhaps our major weakness.

Another weakness is that we may not have the required cash to pump into promoting our business the way we would want to.

• Opportunities:

No doubt, the opportunities in the recycling industry is massive considering the number of individuals and manufacturing companies who are now switching over to alternative source of raw materials basically to save cost and energy. As a recycling company, we are ready to take advantage of any opportunity that is available in the industry.

Just like any other business, one of the major threats that we are likely going to face is economic downturn. It is a fact that economic downturn affects purchasing / spending power. Another threat that may likely confront us is the arrival of a new recycling plant in same location where our target market exists and who may want to adopt same Business model like us.

7. MARKET ANALYSIS

• Market Trends

One obvious trend in the recycling industry is that players in this industry leverage on saving the earth and balancing the ecosystem to promote their business.

As a matter of fact, governments all over the world and even international Non – Government Organizations are in the forefront when it comes to campaigning in favor of recycling materials to generate raw materials for industries as against tapping virgin raw materials. This is so because it will help save cost and energy and the earth that we live in will be the better for it.

Another trend is that is common in the recycling industry is that, with the advancement of technology, it is now easier the recycle and process almost any materials and liquid waste that exist in our world. This trend and the immerse support from government and NGOs is sure responsible for encouraging investors to venture into the recycling industry

Lastly, more and more manufacturing industries are beginning to see the benefits of going for recycling materials as against going for virgin raw materials in the production of their products. This is the reason why the industry is expanding and becoming more profitable and viable.

8. Our Target Market

Before starting our recycling business in Bismarck – North Dakota, we conducted a market survey and feasibility studies and we are certain that there is a wide range of manufacturing / production factories that cannot successfully run their businesses without sourcing for recycled raw materials from us.

In view of that, we have created strategies that will enable us reach out to various manufacturing / production companies who we know can’t afford to do without our products / recycled raw materials. Below is a list of the people and organizations that we have specifically market our products and services to;

• Food and drinks processing and packaging companies
• Roofing and construction companies
• Chemical manufacturing companies
• Manufacturers and Distributors
• Printing Press (Publishing Houses)
• Branding and Advertising agencies
• Entrepreneurs and Start – Ups who would need recycled raw materials from us.

Our Competitive Advantage

The recycling industry is an emerging one that is yet to be fully accepted globally, therefore there is little or no competition in the industry at the moment. Although, there is a relationship between the emerging players as they cannot do without the other.

Since the industry is a multi-stage one, there is need for collaboration among the players in order to have a win-win situation for all the players. Without a shadow of doubt, there are loads of big time investors that have a stake in the recycling industry; but one thing is certain, there is room big enough to accommodate all players.

So, if you enter the industry today, you should brace up yourself for collaboration and prepare for serious competition in the nearest future as soon as the recycling industry enter it boom period, this period will definitely arrive especially in the developing world in little time when recycled product is seen in the same light as the new and “virgin” materials.

Our competitive advantage lies in the power of our team; our workforce. We have a team of certified and highly trained and experience recycling engineers and technicians / machine operators, a team with excellent qualifications and experience in various niche areas in the recycling industry.

Lastly, all our employees will be well taken care of, and their welfare package will be among the best within our category ( startups recycling companies in the United States ) in the industry. It will enable them to be more than willing to build the business with us and help deliver our set goals and achieve all our business aims and objectives.

9. SALES AND MARKETING STRATEGY

• Sources of Income

Friends of The Earth Recycling®, LLC is established with the aim of maximizing profits in the recycling industry and we are going to go all the way to ensure that we do all it takes to meet and surpass the expectations of all our clients. Friends of The Earth Recycling®, LLC will generate income by selling and supplying the following products;

10. Sales Forecast

One thing is certain, there would always be manufacturing / production companies who cannot but source their raw materials from recycling plants.

We are well positioned to take on the recycling industry and we are quite optimistic that we will meet our set target of generating enough income / profits from the first six month of operations and grow our recycling company to enviable heights.

We have been able to critically examine the recycling market and we have analyzed our chances in the industry and we have been able to come up with the following sales forecast. The sales projection is based on information gathered on the field and some assumptions that are peculiar to similar startups in Bismarck – North Dakota.

Below is the sales projection for Friends of The Earth Recycling®, LLC, it is based on the location of our business and of course the wide range of our services and target market;

• First Fiscal Year-: $150,000
• Second Fiscal Year-: $250,000
• Third Year-: $600,000

N.B : This projection is done based on what is obtainable in the industry and with the assumption that there won’t be any major economic meltdown and there won’t be any major competitor within same location. Please note that the above projection might be lower and at the same time it might be higher.

• Marketing Strategy and Sales Strategy

We are mindful of the fact that there is stiffer competition in the recycling industry; hence we have been able to hire some of the best marketing experts to handle our sales and marketing.

Our sales and marketing team will be recruited based on their vast experience in the recycling industry and they will be trained on a regular basis so as to be well equipped to meet their targets and the overall business goal of Friends of The Earth Recycling®, LLC.

Our corporate goal is to grow Friends of The Earth Recycling®, LLC to become one of the top 10 recycling brands in the United States of America which is why we have mapped out strategy that will help us take advantage of the available market and grow to become a major force to reckon with not only in Bismarck – North Dakota but also in other cities in the United States of America.

Friends of The Earth Recycling®, LLC is set to make use of the following marketing and sales strategies to attract clients;

• Introduce our recycling company by sending introductory letters alongside our brochure to manufacturing / production companies and other key stake holders in the manufacturing industry.
• Advertise our business in relevant business magazines, newspapers, TV stations, and radio station.
• List our business on yellow pages ads (local directories)
• Attend relevant international and local expos, seminars, and business fairs et al
• Create different packages for different category of clients in order to work with their budgets and still deliver good recycled raw materials
• Leverage on the internet to promote our business
• Engage direct marketing approach
• Encourage word of mouth marketing from loyal and satisfied clients

11. Publicity and Advertising Strategy

We will not undermine the fact that for a lot of people to know what we do, we have to continuously advertise. We have been able to work with our in house brand and publicity consultants to help us map out publicity and advertising strategies that will help us walk our way into the heart of our target market.

We are set to become the number one choice for manufacturing / production companies in the whole of Bismarck – North Dakota and beyond which is why we have made provisions for effective publicity and advertisement of our recycling company.

Below are the platforms we intend to leverage on to promote and advertise Friends of the Earth Recycling®, LLC;

• Place adverts on both print (newspapers and magazines) and electronic media platforms
• Sponsor relevant community based events / programs
• Leverage on the internet and social media platforms like; Instagram, Facebook , twitter, YouTube, Google + et al to promote our services
• Install our Bill Boards on strategic industrial locations all around Bismarck – North Dakota
• Engage in road show from time to time in targeted industrial estates
• Distribute our fliers and handbills in target areas
• Contact manufacturing / production companies by calling them up and informing them of Friends of The Earth Recycling®, LLC and the services we offer
• List our solar panel installation, maintenance and repair company in local directories / yellow pages
• Advertise our recycling company in our official website and employ strategies that will help us pull traffic to the site.
• Ensure that all our staff members wear our branded shirts and all our vehicles / trucks are well branded with our company logo et al.

12. Our Pricing Strategy

At Friends of The Earth Recycling®, LLC we will keep the prices of our recycled raw materials below the average market rate for all of our customers by keeping our overhead low and by collecting payment in advance from corporate organizations who would hire our services. In addition, we will also offer special discounted rates to all our customers at regular intervals.

We are aware that there are some one – off jobs or government contracts that are always lucrative, we will ensure that we abide by the pricing model that is expected from contractors or organizations that bid for such contracts.

• Payment Options

At Friends of The Earth Recycling®, LLC our payment policy will be all inclusive because we are quite aware that different people prefer different payment options as it suits them. Here are the payment options that we will make available to our clients;

• Payment by via bank transfer
• Payment via online bank transfer
• Payment via check
• Payment via bank draft
• Payment via mobile money
• Payment with cash

In view of the above, we have chosen banking platforms that will help us achieve our plans with little or no itches.

13. Startup Expenditure (Budget)

In setting up any business, the amount or cost will depend on the approach and scale you want to undertake. If you intend to go big by renting a place, then you would need a good amount of capital as you would need to ensure that your employees are well taken care of, and that your facility is conducive enough for workers to be creative and productive.

This means that the start-up can either be low or high depending on your goals, vision and aspirations for your business.The tools and equipment that will be used are nearly the same cost everywhere, and any difference in prices would be minimal and can be overlooked.

As for the detailed cost analysis for starting a standard recycling plant; it might differ in other countries due to the value of their money. However, this is what it would cost us to set up Friends of The Earth Recycling®, LLC in the United of America;

• Business incorporating fees in the United States of America will cost – $750.
• The budget for Liability insurance, permits and license will cost – $3,500
• Acquiring facility that will accommodate the design of recycling plant we want to build will cost – $150,000.
• The amount required to purchase the needed recycling equipment and machines – $120,000
• Equipping the office (computers, printers, projectors, markers, servers / internet facility, furniture, telephones, filing cabinets, and electronics) will cost – $30,000
• Amount required to purchase the needed software applications to run our business – $3,500
• Launching an official Website will cost – $500
• Amount need to pay bills and staff members for at least 2 to 3 months – $70,000
• Amount needed to acquire trucks – $50,000
• Additional Expenditure such as Business cards, Signage, Adverts and Promotions will cost – $5,000

Going by the report from the market research and feasibility studies conducted, we will need about four hundred and fifty thousand ( $450,000 ) U.S. dollars to successfully set – up a medium scale but standard recycling plant in the United States of America.

Generating Funding / Startup Capital for Friends of the Earth Recycling®, LLC

Friends of The Earth Recycling®, LLC is a business that will be owned and managed by Engr. Shannon Carson and his friend and business partner for many years Moses Carpenter. They are the sole financial of the business which is why they decided to restrict the sourcing of the start – up capital for the business to just three major sources.

These are the areas we intend generating our start – up capital;

• Generate part of the start – up capital from personal savings and sale of his stocks
• Generate part of the start – up capital from friends and other extended family members
• Generate a larger chunk of the startup capital from the bank (loan facility).

N.B: We have been able to generate about $100,000 ( Personal savings $70,000 and soft loan from family members $30,000 ) and we are at the final stages of obtaining a loan facility of $350,000 from our bank. All the papers and document has been duly signed and submitted, the loan has been approved and any moment from now our account will be credited.

14. Sustainability and Expansion Strategy

The future of a business lies in the numbers of loyal customers that they have the capacity and competence of the employees, their investment strategy and the business structure. If all of these factors are missing from a business (company), then it won’t be too long before the business close shop.

One of our major goals of starting Friends of The Earth Recycling®, LLC is to build a business that will survive off its own cash flow without the need for injecting finance from external sources once the business is officially running. We know that one of the ways of gaining approval and winning customers over is to sell our recycled raw materials a little bit cheaper than what is obtainable in the market and we are well prepared to survive on lower profit margin for a while.

Friends of The Earth Recycling®, LLC will make sure that the right foundation, structures and processes are put in place to ensure that our staff welfare are well taken of. Our company’s corporate culture is designed to drive our business to greater heights and training and re – training of our workforce is at the top burner.

As a matter of fact, profit-sharing arrangement will be made available to all our management staff and it will be based on their performance for a period of ten years or more. We know that if that is put in place, we will be able to successfully hire and retain the best hands we can get in the industry; they will be more committed to help us build the business of our dreams.

Check List / Milestone

• Business Name Availability Check: Completed
• Business Incorporation: Completed
• Opening of Corporate Bank Accounts various banks in the United States: Completed
• Opening Online Payment Platforms: Completed
• Application and Obtaining Tax Payer’s ID: In Progress
• Securing a standard facility to build a standard and modern recycling plant: CompLeted
• Application for business license and permit: Completed
• Purchase of All form of Insurance for the Business: Completed
• Conducting Feasibility Studies: Completed
• Generating part of the start – up capital from the founders: Completed
• Writing of Business Plan: Completed
• Drafting of Employee’s Handbook: Completed
• Drafting of Contract Documents: In Progress
• Design of Logo for the business: Completed
• Purchase of repair and installation tools and equipment: Completed
• Graphic Designs and Printing of Packaging Marketing / Promotional Materials: Completed
• Recruitment of employees: In Progress
• Purchase of the needed recycling machines, equipment and trucks: In Progress
• Purchase of the Needed furniture, office equipment, software applications, electronic appliances and facility facelift: In progress
• Creating Official Website for the business: In Progress
• Creating Awareness for the business: In Progress
• Health and Safety and Fire Safety Arrangement: In Progress
• Establishing business relationship with vendors and key players in various industries: In Progress

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Plastics Recycling Sample Business Plan

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Security guard business plan sample, high-tech marketing sample business plan, business development sample business plan.

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Plastics Recycling Business Plan

Executive summary.

The growing utilization of plastics in industrial and consumer applications, combined with increased consumer awareness surrounding solid waste recycling, has led to an increased demand for recycled plastic resins and products. One of the fastest growing types of collected plastic materials for recycling is polyethylene terephthalate (“PET”) from post-consumer beverage and water bottles. Replay Plastics will capitalize on the opportunities in the recycled resin and packaging markets through two main divisions: a Recycling Division and a Packaging Division.

The Company will create a PET cleaning and refining plant located in the western United States (all 16 major North American PET recycling plants are currently located in the eastern United States or Canada). Its initial capacity will be 46 million pounds, and it will utilize post-consumer bottle feed stock presently collected in California, Oregon and Washington States, which collect over 200 million pounds per year. The Company will be vertically integrated, and use almost all of its recycled material in its Packaging Division. Any surplus materials (clean flake) produced will be sold to outside companies. The extruded sheet may then be sold to manufacturers, who will thermoform it into high-visibility packaging or use it in other high value added manufacturing operations. The strapping will be sold to companies who ship large packages or pallets, such as the lumber milling industry. The Company currently has commitments available from customers to purchase all of the product produced. MANAGEMENT Ben Braddock, President, has a 30-year history of experience encompassing all aspects of Polymer Raw Material, Plastic Conversion Methods, and Venture Development. He has founded successful ventures in the plastic converting industry, and assisted in the launch of five plastic converting manufacturing plants. Sam McGuire, Executive VP and COO, is a graduate Engineer with over 20 years experience in the post-consumer plastics recycling industry and is the inventor of the primary cleaning & refining technology used in the process for this project. He has received a patent for his technology and has been directly involved in over twenty-five major post consumer plastics recycling projects. Carl R. Smith, CFO, has over 30 years investment and merchant banking and management experience. He has assisted in raising over $500 million and served as board member and/or officer in over 40 public and private companies.

1.1 Objectives

• Sales passing $15 million in first year, $31 million in year 2, growing to $43 million.
• Gross margin of 35% or more in first year, 45% in second year then 50% or more.
• Net profit of 13% in year one, then exceeding 20% annually starting in year two.

1.2 Mission

Replay Plastics is a manufacturing company dedicated to converting waste plastic materials into commercially viable products, utilizing environmentally friendly recycling and manufacturing methods. We intend to make enough profit to generate a significant return for our investors and to finance continued growth and continued development in quality products. We will also maintain a friendly, fair, and creative work environment, which respects diversity, new ideas and hard work.

1.3 Keys to Success

The main keys to the success of the Company are:

• Secure Supply- Contract for supply of post-consumer bottles and post-industrial manufacturing waste for PET raw material feed stock.
• Marketing – Contractual arrangements for the sale of virtually all initial production.
• Management – Strong senior management with extensive, broad-based, industry-specific experience.

1.4 Potential Risks

Unavailable or scarce raw material feed stock for production

• Replay is confident that it has secured good availability of low cost post-consumer PET bottles (feed stock) derived from post-consumer beverage bottles from California based recycling collectors, and has back up sources identified.

Technology employed may be unreliable or unprovenReplay will use a proven, patented technology that was developed by one of its principals for the cleaning and recycling phase. The extrusion division will employ commercially proven technology – the industry is employing unique recycled PET technology which is used by prominent eastern U.S. manufacturers of PET extrusions.

• There may not be a market for the Company’s products

The Industry-wide experience of the Management Team has allowed them to identify markets for the Company’s products. Their expertise and reputations have allowed them to obtain commitments for virtually all of the planned initial production.

• The location may not be near enough to markets

The markets that have been identified are primarily in the western U.S., which will provide a distinct advantage to the Company because of freight costs and delivery timing.

• The Company may not be able to attract top management

The Company has assembled a world class management team with proven ability and direct experience in the Company’s market segments.

• Company may not meet environmental standards

This environmentally-favorable venture provides for the development of technically feasible and economically viable solutions to PET plastic beverage bottle recycling, as well as environmentally aware in-house re-use practices which filter and return nearly all of the process water to the production lines.

• The Company may not be able to sell all of its production capability

Through the Senior Management’s industry-wide contacts, the Company has identified potential customers and received commitments for all of the production potential of the initial facility.

Company Summary

The Company will capitalize on the opportunities in the recycled resin and packaging markets through two main divisions: a Recycling Division and a Packaging Division.

Recycling Division

Using a patented process, the Company will create a PET cleaning and refining plant located in the western United States; we have chosen this region because all 16 major North American PET recycling plants are currently located in the eastern United States or Canada, despite western states’ favorable recycling attitudes among consumers. Its initial annual capacity will be 46 million pounds and it will utilize bottle feed stock from California, Oregon and Washington States, which collect over 200,000,000 pounds per year. The Company will become totally vertically integrated, and use all or almost all of its recycled material in its Packaging Division. Any surplus material produced will be sold to outside companies.

Packaging Division

We will create a plant (actual facilities to be shared with the Recycling Division) to manufacture extruded plastic roll stock sheet or high-strength strapping, employing state-of-the-art technology developed to utilize recycled PET resin. The extruded sheet will be primarily sold to thermoformers who will convert it into high visibility packaging, as well as laminators and fabricators. The strapping will be sold to commercial users for use as package or pallet strapping. The Company currently has commitments from customers to purchase all of the initial production capacity. Excess flake will be sold to outside customers.

2.1 Company Ownership

Replay Plastics is owned by the initial founders, B. Braddock, S. McGuire and C. Smith, who are the proposed three executives of the operating entity. The plan was conceived and developed by these individuals, with the intent to apply their extensive experience and contacts in the industry to building a successful profitable corporation.

2.1.1 Potential Conflict

Our COO, Mr. Sam McGuire, the inventor and patent holder of the recycling process to be used by the Company, is a principal in Company A of Chicago, IL. For many years, Company has designed, manufactured and assembled plastic recycling equipment, and has given us quotes on meeting our needs in this area.

After a thorough investigation, Replay has found that Company A is able to source or supply the required equipment at considerably lower cost than any other company from which a quote was available. Mr. McGuire has disclosed that Company A has included a smaller than normal margin in their quote on goods they will manufacture, to cover overhead, contingency and profit which might result in a small benefit to him. They have agreed to source all of the equipment possible with no added margin.

Replay has concluded that the savings available outweigh any other consideration and that we will purchase the cleaning and refining equipment from Company A.

2.2 Start-up Summary

Our start-up expenses are budgeted at $210,000, which is mostly for on-site contractor services during facility preparation. $50,000 has been set aside for legal and accounting, $25,000 for special consulting that may be required during start up and $50,000 each for local engineering and lab equipment and supplies. $30,000 has been set aside as a contingency for the start up period.

Our largest Start-up Requirement is the building of the recycling and extrusion facility. Its final value at completion is listed below as a long-term asset of $3,620,000 (excluding expensed items like consultants and engineering listed above). Aside from the building itself, we need $25,000 in machinery and fixtures, $500,000 of inventory (plastic bottle feed stock) and cash to cover us through the initial year.

Replay Plastics will utilize two processes in the same facility to produce:

• Cleaned and recycled plastic PET flake (RPET), recovered from post-consumer beverage bottles and manufacturing waste produced by its sheet customers
• Extruded roll stock sheet PET.
• Extruded PET high-strength strapping for securing large packages or pallet loads; each using 100% RPET produced in-house

3.1 Product Description

Roll stock sheet will be sold to custom thermoformers primarily to be used to produce high-visibility packaging. It will also be sold to manufacturers of laminates and fabricated plastic products.

High strength PET packaging strapping is used to secure packages or pallets in such industries as lumber milling and corrugated and other paper production.

Both products will be extruded from post-consumer polyethylene terephthalate (PET) bottles. The recycling programs in California, Washington and Oregon collect in excess of 200,000,000 pounds of PET bottles per annum. Replay’ initial capacity will be 46,000,000 pounds.

Using a patented process, Replay will clean and refine the PET material from the post-consumer bottle stock and post-industrial manufacturing waste. The PET flake resin produced will be extruded into roll stock sheet or high-strength strapping.

Although the Company expects to convert all of its bottle feed stock into extruded products, any surplus flake will be sold to outside manufacturers.

3.2 Competitive Comparison

While quality and delivery are important factors to our potential clients, price is most often the determining factor in a buying decision. Good-quality packaging products manufactured from recycled (less expensive) resins, as close as practical to the end customer’s operations, will be most competitive and achieve a significant market share. These factors have helped to determine the business parameters of Replay Plastics.

3.3 Sourcing

In excess of 200,000,000 pounds of post-consumer PET beverage bottles are collected and available as feed stock for manufacturers who can re-process this material into commercial products. The Company has excellent relations with the firms and associations that collect and distribute these materials and has been assured that its requirements will be available for the foreseeable future.

The Company has entered negotiations with a California based source of post-consumer bottles and is confident that sufficient volumes are available on a contract basis from this source to satisfy its requirements. In addition, the Company intends to purchase production waste from its sheet customers and blend it into its feed stock.

Currently, the majority of the post-consumer PET bottles collected in California, Oregon and Washington are exported to China. The Chinese have absorbed the amounts surplus to the use in North America. Their interest has kept the industry in the position of being able to maintain a steady price range for this bottle stock. A significant percentage of all sales of such bottle stock are managed by Plastics Recycling Corporation of California (PRCC), an industry funded marketing agency which operates similarly to a co-operative. They accept bids from potential buyers on behalf of the firms which act as “consolidators,” which accumulate stocks from the smaller, individual bottle-recycling depots. Some amount of the available stocks are regularly bought by recyclers in eastern North America who focus on the carpet manufacturers who use RPET resin in their process, but the high cost of transport from the western U.S. makes eastern sources more desirable.

Replay has a good relationship with Company B, one of the larger consolidators in California. Company B has indicated a desire to contract to supply Replay with all of its raw material needs. They prefer to deal with a local consumer such as Replay, rather than the uncertainty and extra preparation requirements of the export market.

There are other sources of post-consumer feed stock known to Replay, and we are confident that we will have sufficient materials available for our production needs.

3.4 Technology

Sam McGuire, a key member of our Management team, is one of the original innovators of cleaning and refining technology for post-consumer PET, and we will be utilizing his patented process in our recycling facility. Sam has worked in the establishment and operation of facilities employing similar technologies over the last several years.

On the manufacturing side, Management has been an integral part of the advancement of industry practices over the last twenty years or so, and includes in their knowledge base most, if not all, of the state-of-the-art available equipment and manufacturing techniques.

Market Analysis Summary

Strong demand for recycled plastics is working in the industry’s favor. Major users of plastic packaging, apparently responding to consumer desires, have begun incorporating at least some recycled plastic content in their products as part of the growing interest in recycling. Recycled resin demand is on the rise as prices for the two major recycled resins, PET and HDPE, continue to hold value or appreciate against their virgin counterparts.

In volume, PET is currently the number one recycled resin. Supply of recycled PET is in excess of 800 million pounds per year. This figure is expected to grow, reaching over 1 billion pounds during the next few years. The plastics industry has developed new markets and applications for recycled resins from both post-consumer and post-industrial sources.

PET leads the recycled recovered resins as the most visible and valuable, and its use is increasing. Of the total 3.7 billion pounds of PET consumed in 1997, just 16% was from recycled sources. Of the more than 90 billion pounds of plastics produced annually in the United States, less than 5% is from recycled sources. Plastics, after aluminium, represent the second highest value material in the waste stream and have the highest projected growth rate.

Markets and uses for recycled plastics are rapidly expanding. Plastic containers are being collected at the curb for recycling in nearly 500 communities, representing more than 4 million households. U.S. demand for recycled plastic will continue to expand and new markets will develop as technologies permit the efficient segregation and reprocessing of high-purity resins. Improved quality of resins, environmental issues and higher prices for virgin resin will contribute to growth.

Packaging is expected to be the largest market segment for recycled plastics, with sheet and lumber following. Surveys indicate that Americans are increasingly willing to collect and separate discarded packages, foregoing a degree of convenience to make products more disposable, and even paying a premium for a recycled item.

Increasingly, communities are refusing to consider incineration until every effort is made first to recycle; public sentiment is strongly in favor of products that can be recycled or are made of recycled materials. In recent years, the household recycling rate of PET bottles has more than doubled to 30% of all PET soft drink bottles sold. In fact, PET’s recycling rate is the fastest growing among all beverage containers. The future of PET recycling is even brighter than it has been in the past. PET intrinsic scrap value is second only to aluminium among container materials. The plastics industry has launched a research and development program aimed at increasing PET recycling. According to the U.S. Environmental Protection Agency (EPA), plastic soft drink bottles account for approximately 2% of the solid waste discarded in America. The EPA has set a national goal to recycle 25% of the municipal solid waste stream and the industry is committed to achieving its share of that important goal.

The recycling industry intends to accelerate the rate of plastic recycling as part of its commitment to develop solutions to the solid waste problem. Industry analysts have projected that 50% of all PET containers will be recycled by the year 2007. More plastics will be recycled annually than any other recyclable material. Replay believes a significant answer to America’s waste problem lies in creating high value, recycled thermoformable sheet and other extruded products for the packaging market.

Although more than 200 million pounds of PET post-consumer materials are collected in the western United States each year, there is presently no local cleaning and refining facility converting the bottles into resins suitable for re-manufacturing. Originally, recycled PET (RPET) was used primarily in the carpet fiber industry, which is located along the eastern seaboard. The early development of the RPET industry was therefore focused in the eastern USA, with eastern states adopting the first bottle deposit laws that resulted in collection of post-consumer bottles that can be recycled. Recently, California, Oregon and Washington have adopted bottle deposit programs, and accumulation of recyclable materials in those states has begun. With all of the cleaning and recycling plants and the majority of consumers traditionally located in the eastern part of the country, development of consumers of recycled flake and down-line products, such as film and sheet, has been slow to develop in the West. A strong demand for post-consumer bottles from Asia has prevented the buildup of inventories and reduced the pressure for the collection industry to find or develop western markets.

There is currently no independent extrusion plant of recycled polyterephthalate (PET) sheet in the western United States or Canada that services the roll stock requirements of major custom and proprietary formers. With the development of the recycling industry for PET starting in the eastern part of the country, and the preponderance of consumers of sheet there as well, development of independent extrusion facilities using RPET has been slow to develop. It appears that in order to attract such companies, local sources of RPET would have to available. While there are customers in the West for the products, contracting a supply and shipping it from the East makes the venture unattractive.

Our founders recognize that an opportunity exists and propose a vertically integrated conversion facility that will employ state-of-the-art technologies to produce extruded sheet and high strength strapping from 100% recycled PET post-consumer bottle stock, cleaned and refined in our own facility.

4.1 Target Market Segment Strategy

The Company has chosen its target markets because recycled PET (RPET) is in high demand as flake resin by converters, as roll stock sheet used to produce high visibility packaging and as high strength strapping for the lumber industry. Sales are price-sensitive, so that proximity to markets and feed stock source provide a competitive edge. Replay Plastics identified an opportunity to take advantage of both circumstances in the western United States.

Total market demand is reported as 1.2 billion pounds per year. Since only 800 million pounds are processed in the USA, consumers are forced to look at wide spec virgin PET (virgin resin that is outside of spec but still usable) which is normally sold at a discount to virgin prices, but still higher than recycled (RPET) pricing. Some manufacturers are also forced to import materials from Mexico, India and South America. Some converters are being forced to use more expensive virgin resin.

The current pricing for virgin resin is $0.65-0.73 per lb. and $0.42-.53 for RPET flake. The spread between the two has traditionally been maintained at approximately $0.20 per lb.

PET Film & Sheet

The total reported market of extruded film and sheet is 872 million pounds, of which identified industry usage of RPET is 160 million pounds.

The reported market demand (to replace virgin PS, PVC and PET) if RPET was available is estimated at 1 billion pounds.

Current pricing for RPET sheet is $0.70-0.79 per lb.

RPET Strapping

The total reported domestic plastic strapping market is 240 million pounds. Of this market, industry usage of virgin polypropylene is 132 million pounds and of PET is 108 million pounds.

It is generally accepted in the industry that less expensive strapping made from RPET could not only take over the polypropylene strapping market, but convert as much of the much larger and more expensive steel strapping market as RPET strapping was available.

Current pricing for RPET strapping is $0.90 -1.08 per lb.

4.2 Market Segmentation

The primary market can be broken down as follows.

Consumers of PET in:

California: 62 Oregon: 8 Washington: 9

Consumers of HDPE in: California: 73 Oregon: 10 Washington: 12

4.3 Industry Analysis

Currently there is no direct competition in the western United States for either of the two divisions of the Company. Any production in the trading area remains captive and not available to our target market.

The ability of the Company to obtain a source of post-consumer bottle stock is an integral component of the strategy to vertically integrate operations and manufacture products in demand by western consuming industries. Without the cleaning and refining division, it would be difficult to source sufficient RPET flake resin at costs that would allow the Company to be competitive.

4.3.1 Barriers to Entry

Limited Supply of raw material Recycled PET (RPET) resins are in high demand, and demand is currently under-supplied. Many manufacturers are delaying expansion because of uncertainty of supply. Entrants would have to consider sourcing post-consumer or post-industrial waste and clean and refine it rather than attempting to purchase flake on the open market. Even at that, there is not an over-abundance of post-consumer or post industrial material in the marketplace.

Equipment costs are high and industry specific, resulting in a high exit cost. Because of the scarcity of RPET flake, entrants may be forced to establish cleaning and refining facilities for post-consumer bottles. The equipment required is costly and very industry specific. It would not easily be re-sold as a system. There is a market for used extrusion equipment, which normally sees 60-70% of new value being realized.

Vertical integration is an important consideration and difficult to accomplish successfully. Because of the scarcity of RPET resin, and to maximize profit potential, entrants must consider a two-stage production facility. Cleaning and refining post-consumer bottles and extruding the resulting flake into commercial products requires a management team such as Replay has, with a broad range of expertise, experience, industry contacts and knowledge in both areas.

Firm contracts for supply and sales. Replay Management’s industry contacts will allow us to secure contracts for both supply of feed stock and sale of finished goods.

Freight is a major cost of operations; proximity to source of supply and markets is crucial. Hauling plastic materials is expensive so entrants will have to consider establishing facilities close to materials and markets. Entrants with existing operations would have to consider new separate facilities in many cases, reducing economies of scale and making management more difficult.

4.3.2 Competition and Buying Patterns

There has been a strong demand (sellers’ market) for our products for several years. Traditional buying patterns in this industry are based on quality, price, reputation of manufacturer, freight costs, delivery times and proximity to markets. During such a sellers’ market, buying patterns are often more influenced by availability.

4.3.3 Main Competitors

Currently in the western United States, there is no direct competition for cleaning and refining post-consumer or post-industrial PET. Nor is there any non-captive extrusion of roll stock sheet.

The extruded sheet required by thermoformers is currently supplied by:

• Advance Extrusion, Becker, MN
• Kama, Pittsburgh, PA
• Plasti-Shell Packaging, Gonzales, LA
• Petco, Montreal, Canada
• Klockner, VA

In a news release dated September 10, 2004, Itec Environmental Group, Inc. announced their intention to open a PET and High Density Polyethelene (HDPE) recycling operation in Riverbank, CA (east of San Francisco). The news release states that the Company’s new and yet unproven technology lets it work with bottle streams that others have to reject as too dirty. This Company is familiar to our Management, and is not considered a significant factor in any of our markets.

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How to Start a Profitable Plastic Recycling Business

Do you want to start a plastic recycling business? Here in this article, we have written a comprehensive business plan guide on steps associated with starting a plastic recycling plant with methods, machines required, costs, and much more.

In order to know how to start a plastic recycling plant, you must know its importance apart from profitability. Plastic is a non-biodegradable waste, which cannot be decomposed naturally like many substances. The varied use of plastic in our daily lives on the one hand and the absence of proper recycling facilities for plastic waste on the other are creating a great threat to the environment.

The main objective of a plastic recycling plant is to reduce the rate of plastic pollution and recycle them to make brand-new products. Before going into the details, you must do some research to understand its demand and profitability. To be successful, you must have a well-researched business plan . The rate of profits is also very high, considering the constant demand for plastic goods in different forms.

12 Steps to Start a Plastic Recycling Business

1. understand the trade.

First of all, get informed about the basic necessity to start a plastic recycling plant. Also, do market research and collect information regarding the demand, sourcing sources, and competition from local players.

Furthermore, identify potential customers such as manufacturers, packaging companies, and government agencies. Explore the gaps that exist in the market and plan accordingly so that you stay ahead of the competition.

2. Create a Business Plan

If you are looking to start a sustainable plastic recycling company, it is essential to create a well-researched business plan document. Some of the important chapters to include are the mission statement, operational and marketing strategies, and financial projections.

Also, write in detail about the following aspects:

• Type of Plastics you will recycle
• Sourcing of plastic waste
• Recycling processes
• Marketing strategies
• Operational expenses.

3. Legal and Regulatory Considerations

It is advisable to understand and comply with the legal requirements and regulations for plastic recycling in your area. Talk to concerned authorities and procure necessary permits, licenses, and certifications related to waste management, environmental protection, and occupational safety.

Also, learn more about the quality standards to be maintained for recycled plastics. Take necessary steps to meet or exceed the standards set by relevant regulatory bodies and industry associations.

4. Register your Plastic Waste Recycling Business

Make your Plastic recycling business legally compliant. Register your company as per the best-suited business structure offered by company registration authorities in your location. Obtain the required licenses and permits needed to start and run a plastic recycling business.

For example, if you are planning to form a plastic recycling business in the United States, forming an LLC is a good option. This is because this type of structure helps to protect your personal assets and also eases the filing of annual taxes.

Also, check out the types of licenses and permits required to start and run a plastic recycling company in your locality.

5. Name Your Plastic Recycling Company

Select a catchy name for your plastic recycling business. It not only helps in building brand growth but also helps customers to relate to your products. You can check our detailed guide on the steps to be followed to name a business to learn more.

6. Select a Location

Evaluate how much land is necessary to set up the recycling plant. If you want to do business on a small scale, then the requirement for land is less.

Do remember, you need separate and closed spaces for machinery, a space for scrap plastics, and a clean separate space for recycled plastics. The rooms should have proper shade and be well-ventilated. In addition, ensure that the facility meets zoning and environmental regulations.

7. Buy Equipment

Carefully Invest in sorting and processing equipment suitable for your plastic recycling operations. This may include shredders, granulators, washing lines, separation systems, and extruders. It is advised to buy equipment that can handle different types of plastic waste efficiently.

8. Plastic Waste Collection and Sorting

You need to establish partnerships or contracts with businesses, municipalities, and recycling centers to collect plastic waste.

To collect plastic waste from diverse sources, set up collection locations or establish a pickup service.

The next step is to create a system for sorting and segregating different types of plastics based on their resin codes. As a result, recycling is more efficient, and end goods are of higher quality. Teach your employees how to correctly recognize and separate various plastics.

9. The Recycling Process

Plastic garbage should be cleaned and prepared for recycling. Remove any foreign objects, such as labels, caps, and non-plastic items. To maintain quality requirements, sort the plastic by kind and color.

To assist further processing, shred or crush the plastic into smaller pieces. This raises the surface area and improves the recycling process’s efficiency.

The next step in plastic recycling is to melt the shredded plastic and extrude it into pellets or other desired forms. These recycled pellets can be used as raw materials by manufacturers to produce new plastic products.

10. Consider Developing Products

You must explore opportunities to develop value-added products using recycled plastics. It is advisable to have tie-ups with manufacturers. One can also start an independent product line. It will increase the marketability of your recycled plastic.

11. Hire Manpower

Another important aspect of the plastic recycling business is the deployment of manpower. In order to start a plastic recycling plant and run the business successfully, you have to deploy expert(s) and skilled laborers to run the machine and produce the recycled product.

Now, let us go into the details of plastic recycling and how to set up a plastic recycling plant from a detailed and research-oriented perspective.

12. Promote your Plastic Recycling Business

Everything said and done unless you have an effective marketing plan to promote your recycled plastic materials, it is difficult to achieve the desired success.

You must identify and approach potential customers. They can be manufacturers, packaging companies, and construction firms. In addition, promote the environmental and economic benefits of using recycled plastics in their operations.

Create a website , as it is mandatory to have an online presence nowadays for the success of any business.

FAQs on Plastic Recycling Business

What is plastic waste recycling.

Plastic waste recycling means the process of collecting scrap plastics and recycling them into useful things. The objective of recycling plastic is to decrease plastic pollution while putting less pressure on producing brand-new plastic products. This method helps to preserve resources and checks plastics from landfills or other dangerous destinations such as oceans.

Plastics are durable, lightweight materials with a little price. You can easily mold them and make them used in a variety of fields. By recycling, and recycling the scrap into new substances and thus you can save new plastic manufacture. This recycling of plastic is extremely essential for the protection of the environment.

This plastic recycling plant will check the environmental pollution by hazardous plastic waste and put the stepping stone toward a healthier world.

In simple words, a plastic recycling plant goes through a few stages. They are, collecting the scrap plastic, and cleaning their impurities in the first step. And then in the second step, they are melted or shredded into flakes for reuse.

What is the Cost of Starting a Plastic Recycling Plant?

Setting up a recycling plant will require some investment. The areas of investment machinery costs, transportation and logistics costs, raw material costs, installation costs, and other miscellaneous expenses. The cost of a good quality waste plastic recycling plant will be in the range of $50,000 to $1,00,0000.

What types of plastics can be recycled?

There are mainly six types of plastics. They are as follows:

• PS (Polystyrene) – Example: cups, plastic cutlery, containers
• PP (Polypropylene) – Example: lunch boxes, take-home food containers
• LDPE (Low-density polyethylene) – Example: garbage bins and bags.
• PVC (Plasticised Polyvinyl chloride or polyvinyl chloride) —Example squeeze bottles.
• HDPE (High-density polyethylene) – Example: milk bottles.
• PET (Polyethylene terephthalate) – Example: juice and soft drink bottles.

At present, only PET, HDPE, and PVC plastic products are recycled. PS, PP, and LDPE typically are not recycled. Some plastics are not recycled due to the lack of economic feasibility.

What are the potential challenges in plastic recycling?

There are a few challenges in running a plastic recycling business. It includes fluctuating market prices for recycled plastics, technological limitations in processing certain types of plastics, and ensuring a consistent supply of high-quality plastic waste. It is advised to stay updated with industry trends and invest in research and development to overcome these challenges.

How Effective is Recycling Plastic?

How to start a plastic recycling plant is highly related to the importance of plastic recycling. Let us look into some interesting statistics which will prove the importance of starting a plastic recycling plant.

Plastics take hundreds of years to degenerate Plastics cover 10% of global waste generation. Furthermore, recycling plastic uses 88% less energy than producing plastics from new materials

Also, plastics thrown into the ocean bed kills millions of sea birds and mammals. The energy which you save by recycling a single plastic bottle can light up a 100wt bulb for nearly an hour.

These facts and figures show how important it is to start plastic recycling plants. A number of American states have made the recycling of plastic mandatory. European countries have also formulated laws to encourage and implement more and more plastic recycling plants.

Read:   How to Make Money Recycling Batteries

What machines are Used to Recycle Plastic?

The process of recycling plastic requires specific machines.  The collected scrap plastics after the cleaning of impurities are first compressed and then melted with the help of machines. Then it is given small shapes and cooled using cold water.

There are various kinds of machines. Some machines perform a part of recycling, while others do all the parts together. The kind of machinery also depends on the kind of plastic you are going to recycle. However, it is advisable to go for a large-scale machine.

Nowadays, modern innovations have made machines more cost-effective and much easy to operate. These machines use modern software which makes the process more accurate and sensitive, resulting in a better quality of production.

In conclusion, if you have the financial resources and the network, starting a plastic recycling plant can fetch you high returns.

About the Author: 99businessideas.com led by Rupak Chakrabarty is committed to helping beginners, entrepreneurs, and small business owners in starting, managing, and growing their businesses.

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Plastic Waste Recycling Plant – Business Plan, Profit & Cost Estimation

Plastic is a polymer known to be a non-biodegradable substance which is hazardous for the surrounding. Plastic cannot be decomposed by natural means unlike the biodegradable substances. The present world we live in is surrounded with billions of plastic products. If we recount that how many things we have used today we may easily find that most of things we have come around is made up of plastic. Thus, recycling of plastic bottles and other products provide us with huge business opportunity. Plastic recycling business is very profitable if carried out with proper business planning. In this article I will share information on how to recycle plastics in your own small scale plastic recycling plant to make profit.

Also Read:- 20 Most Profitable Recycling Businesses Available Today

Plastic is playing a huge role in our lives from usage as plastic bottles to toothbrush, mug, bucket, tub, containers, polybag, and many more. The usage of plastic has kept on rising years after years and now time has come that we cannot live without them. Plastic is a known non-biodegradable substance which means that it is not possible to break it through natural means. Plastic also a toxic substance because when it mixes in the atmosphere it causes pollution. Scientists are quite worried about the rise in plastic waste as they are unable to decompose them in comparison to the waste generation.

Generation of Plastic Waste:

Since the production of plastic in 1950s, 8.3 billion metric tons of plastic has been generated till recently. These plastics are mostly become trash after one time use. It is estimated that nearly 6.3 billion metric tons of plastic has become waste. Every year nearly 400-500 million tons of plastic waste is generated which continues to rise every year. Most of the products we use have been replaced by plastic. The shocking part in all these is that only 10-15% of total production of plastic waste is recycled.

Recycle, Reuse, And Reduce:

The 3R sums up everything on the issue of plastic waste generation. The best way to reduce plastic waste is to recycle it and reuse. There has been a rising trend seen in the recycle of plastic waste. Earlier it was took to task as a way to reduce waste and to make a use out of waste but now it has turned out to be a full-fledged business.

Many people these days are setting up plastic waste recycling plant where plastic wastes like plastic bottles, polythene, polybag, plastic containers, boxes, packets, sheets and their likes are recycled into useful products.

Plastic Waste Recycle Business Plan:

As one knows that every business requires a brief strategy and so is this business. Before we start the business to recycle plastic waste we need to first draw out a plan. Here are few objectives that are necessary to look at before we start the business of recycling plastic.

• What are the requirements for Plastic Waste Recycle Business
• Total investment required in setting up of recycling plant
• Requirement of Land or Factory
• Requirement of utilities and machines
• Collection of plastic waste
• What type of plastic waste will you recycle
• Your market after recycle
• Profit margin in plastic recycling
• Return on Investment

The above nine point sums up the whole strategy of opening a plastic waste recycle plant. We need to first analyze these points and figure out the feasibility of whether this plan would succeed or not.

Requirements for Opening a Plastic Waste Recycle Plant:

• The first basic thing you need to open up your recycle plant is a decent place. It should be at least of decent space where you can keep all the waste and waste product apart from equipment and utilities.
• The second thing required is a closed space similar to a factory but small sized room can also work. It should be of at least 200 sq. feet of size.
• The next necessary requirement is the machine by which you will recycle your plastic waste.
• Next is the plastic waste which you need to recycle. For this you can make a network of plastic waste suppliers that can supply the required amount of plastic waste.

The other requirements include a proper electric connection, generator for emergency, papers for starting a recycle business from the designated authority, permission from other selected authorities, a technical staff that can guide how to recycle the plastic, few labors, containers to store the recycled product, etc.

Land Requirement and Factory:

The demand of land depends on at what scale your plant will operate. If you are interested in small scale recycling then a 50 sq. feet room can also work but it you want large scale recycling then at least 200 to 500 sq. feet of land is required for recycling process. The land should definitely have shades, closed space, large rooms, and technical room and so on. You need to have a clean and closed space where you will keep your machine. All such closed rooms should be ventilated to avoid suffocation. A large space should be dedicated to dump plastic waste while a clean space is necessary to keep the recycled product.

Requirement of Utilities:

As you get a factory for recycling, you need proper utilities to run your factory. The foremost thing you need is a proper electric connection. You should take the required connection based on your power demand. Another important thing is proper water supply. For emergency case you should keep a proper generator. The other utilities include parts related with recycling, small tools, machines, compressor, furniture, etc.

Machines for Recycling Plastic Waste:

You need to buy the required machine for recycling your plastic waste. The plastic is first compressed and then melted using the machine. Then it is given small shapes and is then cooled down using cold water. The machine for this comes in many types. Some machines have all in one features while some come in part. Machines also depends on what type of plastic you are recycling and at what scale you are recycling. Based on this the rate of machines depend. It would be better if you choose a large scale machine that has various features.

Process involved in recycling of plastic waste:

• Collection of plastic waste and dumping
• Sorting and separation of plastic waste like PVC, ABS, LD, etc
• You can now supply these plastics raw material to recycling unit
• Recycling process initiated
• Compression and melting of raw materials obtained after grinding process
• Formation of pellets
• Manufacturing of new products like chair, table, bottle, etc.

After you setup your factory and have your utilities fixed. Get the plastic waste and start your recycling process. The major step involved in recycling is compressing and melting down of plastic in to a liquid. This is done in a way so that least pollution is generated. The next step involves filtering where waste residue is removed and higher quality of liquid is passed. The next step requires shaping up of the liquid plastic. Mostly they are shaped in small brick shaped or pellet shaped. They cooled down in cold water and are later put in a dry container.

Technician and Labors:

To carry all the process of recycling you definitely require a technical mind plus man force. Hire a technician who knows how to work with machines and recycle plastic. To save cost you can hire the technician for a while and after learning from him you can try it on your own. You can also take help from guides or can do a short course on it. You should also hire some labors based on your requirement to carry out the job.

Cost Involved in Setting up of plastic recycling plant:

To calculate the cost one needs to calculate the cost of all the required machines and equipment mentioned above. The first is the land whose cost depends on the location of purchase. To get the land in less cost you should buy it on outskirts of the city. Though you should ensure that you get proper facilities wherever you have purchased the land. The factory setup can easily cost you Rs 5 to 10 lakhs. The setting up of machine for recycling costs from Rs 3.5 lakhs to 35 lakhs and beyond. Don’t make cost a factor while buying the machine as it should execute the task very well based on the requirement.

Cost of other utilities will come around 1-2 lakhs per month. You can add the cost of labor and technician as well. The other requirement includes the money required to purchase plastic waste. This doesn’t costs much, around 20-30 thousand rupees per month is enough. Money required in advertisement, transportation, finishing, packing and manufacturing will add up as well. One can expect a total of 10-25 lakh rupees investment for the first time with a monthly expense of Rs 1-2 lakhs.

How to collect plastic waste for recycling:

Team up with scrap pickers and plastic waste collection houses that you will find many. Make a network with them so that they can supply you the required amount of plastic waste. Most of them will supply plastic waste to your plant while in some cases you need to transport. Make sure that your supplier uses plastic waste compressor to reduce cost involved in transportation or else it would scale up your cost requirement.

What kind of plastic you will recycle?

Make up your mind of what kind of plastic waste will you recycle. Try to start with small recycling plant that recycles plastic bottles, plastic sheets, polybag, small plastic containers, and their likes. You may later add PVC pipes, sheets, plastic tanks, and many others. There are different types of machine and methods required to recycle different types of plastic so choose that one that gives maximum returns.

Later on Requirements and Usage:

Based on market usage these recycled plastics are sold in the market. To make it economically more successful one can start manufacturing basic plastic products. Making polybag is one of the most successful ways to use recycled plastic. For this you just need a machine that manufactures these polybags.

Market for Recycled Plastic Waste:

The market for recycled plastic is very huge as the original non-recycled plastic is quite costlier than the recycled one. The recycled plastic lacks quality in comparison to the original fresh plastic. Your market will depend on the type of plastic and the number of times the plastic has been recycled. The first time recycled plastics are used in manufacturing high quality plastic items while the 2-3 times recycled plastics are used to manufacture plastic bottles. The lowest quality of recycled plastic is used in manufacturing use and throw plastic bottles, polythene, one time use containers, boxes and their likes.

The recycled plastic that is of the lowest grade can be sold to road departments that are using molten plastic in the place of bitumen to build roads. Molten plastic is similar to tar and is durable than bitumen. 60 kg of plastic can build a 500 meter road that is 8 meter broad. Kerala road department in India has built many such roads using recycled plastic.

Make a strong market that can offer you different rates for your recycled plastic. You can sell it to plastic product manufacturing companies, polybag makers, road transport authority and so on.

Return on Investment:

The starting return would not be much higher as the investment is high. You can take loans during investment, finance your business or can share the cost with partners. If you manage to reduce investment in factory setup then you may get starting returns. After few months of start, you can get meaningful return by selling recycled plastic.

To add the profit you can start manufacturing basic plastic products like polybags, small use and throw plastic products and so on. They have huge market. You can contact road department to take the recycled plastic of lowest order to build road as it can give you good returns.

Some benefits of a plastic waste recycling plant include reducing the amount of plastic waste in the environment, creating new products from recycled plastic, and creating jobs for people who operate the recycling plant.

The costs associated with a plastic waste recycling plant include the cost of the facility, the cost of the equipment, the cost of the raw materials, the cost of the labor, and the cost of the waste disposal.

The process of a plastic waste recycling plant usually starts with sorting the waste by type. The most common types of plastic are PET (polyethylene terephthalate), HDPE (high-density polyethylene), and PVC (polyvinyl chloride). After the waste is sorted, it is then cleaned and shredded into small pieces. The shredded pieces are then melted and formed into pellets. The pellets are then sold to companies that use them to make new products.

The end products of a plastic waste recycling plant can vary depending on the type of plastic that is being recycled. However, common end products from a plastic waste recycling plant include plastic pellets, granules, or flakes.

The benefits of recycling plastic waste are many and varied. They include reducing the amount of waste that ends up in landfill, saving energy and resources that would be required to produce new plastic products, and helping to reduce greenhouse gas emissions.

There are a number of challenges associated with recycling plastic waste. One of the biggest challenges is that plastics are often mixed with other materials, making them difficult to recycle. Additionally, plastics can be contaminated with food or other waste, which makes them even more difficult to recycle. Finally, many plastics are not recyclable at all, which means they must be disposed of in landfill sites.

There are many benefits to using recycled plastic. Recycled plastic can be used to make new products, which reduces the need for new materials and helps to conserve resources. Additionally, using recycled plastic can help to reduce pollution and greenhouse gas emissions, as well as save energy.

There are several challenges associated with using recycled plastic. One challenge is that recycled plastic may not be as strong as virgin plastic. This means that it may not be suitable for certain applications where strength is important. Another challenge is that recycled plastic can be more expensive than virgin plastic. This is because it takes more energy and resources to recycle plastic than it does to produce virgin plastic. Finally, recycled plastic may contain impurities that can affect its quality.

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Era of Polymers K. Marksa st., 18 office, Elektrostal, Moscow, Russia

LLC "Era Polymers" is a company for the production, processing, purchase and sale of secondary polymers, raw materials (granules, crushed stone, agglomerate, etc.), and various products from them.  As well as professional advice on their use.  Era Polymer LLC is a derivative of El Polymer LLC.  Deintegration occurred as a result of a structural change in the composition of the founders.  Cooperation with the company "Era Polymers" LLC is: 1. Guarantee of stability of supplies;  2. High quality raw materials;  3. Flexible price offers.  The history of the company is 13 years of successful cooperation with partner organizations, stability of sales volumes and leading competitive advantages in the market.  At the service of our partners is a professional team of specialists,  a wide range of raw materials and an individual approach to each client.  We work on various conditions that are optimal for our partners, both by bank transfer and in cash.  The prices for recycled pellets depend on the required quality, color and volume.

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• Metall Group Moscow region, Lyubertsy, Motyakovo,Moscow,Russia
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• LLC RostMetProm Rostov-on-Don,Rostov Oblast,Russia
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